ENGINEERING KNOWLEDGE

China best I-Beam Heavy Duty Overhead Conveyor Chain for The Powder Coating Line

توضیحات محصول

 

Detailed Photos

 

توضیحات محصول

An overhead conveyor is a type of conveyor system that is installed above the working area, typically in a manufacturing or industrial setting. It is used to move products, materials, or components from 1 point to another in a factory or warehouse, and is particularly useful for transporting heavy or bulky items that are difficult to move manually.

Overhead conveyors are commonly used in a variety of applications, such as automotive assembly lines, food and beverage processing, material handling and distribution, and storage and retrieval systems. They can be used for both horizontal and vertical transportation and can move products along a fixed path or in a continuous loop.

Some specific uses of overhead conveyors include:

  1. Assembly line transportation: Overhead conveyors are commonly used in manufacturing assembly lines to transport parts and components to different workstations along the line.

  2. Powder coating: Overhead conveyors are used in powder coating operations to move products through a paint booth, where they are coated with a dry powder before being cured in an oven.

 

Spare parts item Features Photo
Up-Down track for rising or falling areas. standard diameter is 1.2 meters,180º angle. it can be cut based on any necessary angles of any install conditions.the angle should not be more than 45º angle. the distance between 2 adjiacent hangers should be considered.
Check track There is a hatch which can open the track, through the hatch, worker can dismantle or install, check or maintain the conveying chains. Driving device for each conveying route is usually located between driver and take-up device for easy checking and maintenace.
Take-up device

(Tensioner)

Keep the chains in the state of original tension and compensate for the tensile deformation caused by tensile force or telescopic deformaton caused by varied temperature while working.
Make sure certain tensile force between driver and take-up device.   Install it behind driver about distance 3~6 meters. Better have no up-down track behind take-up device. 
Straight track for where conveyor chain go straight. it can be cut according to the specific install condition. standard length is 3 meters.
Caterpiller driver device Two types-Standard type and heavy duty type.
The driving device adjust the momentum that the motor ouput, after speed reduction unit increase its power which is to be passed to the driver caterpiller, the pusher dogs on which transport the chain so that chain can move forward.
Hanger  
Several types hangers:

Cross type hanger;

Y type hanger;

I type hanger;

Sprocket wheel hanger;

U-type hanger;

Bearing hanger;

Customized.

Automatic oil sprayer Specially designed for various automatic conveying chain;

More convenient to check oil-feeding diyusyion nsdrf CHINAMFG oil volume in the transparent oil pipes.

 

 
 

 

سوالات متداول

Q1: Are you trading company or manufacturer ?
A: We are factory.

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: generally 30 workdays.
2.Production Lead-times: 60 workdays after getting your deposit.

Q3. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery.
We’ll show you the photos of the products and packages before you pay the balance.

Q4: What is your advantages?
1. Manufacturer,the most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
4. Rich stock and quick delivery.

Q5. If you can’t find the product on our website,what do you next?
Please send us inquiry with product pictures and drawings by email or other ways and we’ll check.

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مواد: Alloy
ساختار: زنجیر غلتکی
درمان سطحی: پولیش کاری
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نوار نقاله

What are the advantages of using a slat conveyor chain?

A slat conveyor chain offers several advantages in material handling and conveying applications. Here are some key benefits:

1. Heavy-Duty Capacity:

– Slat conveyor chains are designed to handle heavy loads and can withstand rigorous industrial environments.

– They are commonly used in applications that require transporting large, bulky, or irregularly shaped items, such as automotive parts, pallets, or containers.

2. Flexibility:

– Slat chains can be customized and configured to suit specific conveying requirements. They are available in various widths, lengths, and chain configurations to accommodate different product sizes and shapes.

– The modular design of slat chains allows for easy modification or expansion of the conveyor system as production needs change.

3. Versatility:

– Slat chains can be used in both horizontal and inclined conveying applications. They are capable of moving products up or down slopes, making them suitable for production lines with varying elevations.

– These chains can be integrated with curves, turns, merges, and diverters to create complex conveying systems that optimize space utilization and product flow.

4. Durability and Longevity:

– Slat chains are typically made from robust materials such as steel or plastic, providing excellent durability and resistance to wear and tear.

– They can withstand demanding operating conditions, including high temperatures, corrosive environments, or exposure to chemicals.

5. Low Maintenance:

– Slat conveyor chains require minimal maintenance compared to other types of conveyor systems. They have fewer moving parts and typically operate with reduced friction.

– With proper lubrication and periodic inspection, slat chains can maintain their performance and reliability over an extended service life.

6. Easy Cleaning:

– The open design of slat chains allows for easy cleaning and debris removal. They are suitable for applications that require frequent sanitation or hygiene maintenance, such as in food processing or pharmaceutical industries.

Overall, using a slat conveyor chain offers the advantages of high load capacity, flexibility in design, versatility in conveying applications, durability, low maintenance requirements, and ease of cleaning. These features make slat chains an effective solution for various industries requiring efficient and reliable material handling.

نوار نقاله

چگونه توان مورد نیاز برای یک زنجیر نقاله را محاسبه می‌کنید؟

محاسبه توان مورد نیاز برای یک زنجیر نقاله شامل در نظر گرفتن عوامل مختلفی است. در اینجا یک فرآیند گام به گام آورده شده است:

۱. وزن کل مورد حمل را تعیین کنید: وزن کل مواد یا محصولی که توسط زنجیر نقاله حمل می‌شود را اندازه‌گیری یا تخمین بزنید. این شامل وزن خود محصول، هرگونه بسته‌بندی و بارهای اضافی می‌شود.

۲. سرعت نوار نقاله را تعیین کنید: سرعت مورد نظر برای عملکرد زنجیر نوار نقاله را تعیین کنید. این سرعت معمولاً بر حسب فوت در دقیقه (FPM) یا متر در ثانیه (m/s) اندازه‌گیری می‌شود.

۳. محاسبه ظرفیت مورد نیاز: وزن کل را در سرعت مورد نظر ضرب کنید تا ظرفیت مورد نیاز سیستم نوار نقاله تعیین شود. این کار وزن در واحد زمان (مثلاً پوند در دقیقه یا کیلوگرم در ساعت) را به شما می‌دهد.

۴. عوامل طراحی نوار نقاله را در نظر بگیرید: عوامل مختلف طراحی مانند نوع و گام زنجیر نوار نقاله، ضریب اصطکاک بین زنجیر و اجزای نوار نقاله و هرگونه زاویه شیب یا افت سیستم نوار نقاله را در نظر بگیرید. این عوامل بر میزان توان مورد نیاز تأثیر می‌گذارند.

۵. توان مورد نیاز را تعیین کنید: از فرمول زیر برای محاسبه توان مورد نیاز استفاده کنید:

توان (بر حسب اسب بخار) = (ظرفیت × ضریب اصطکاک) ÷ (33000 × راندمان)

کجا:

– ظرفیت، وزن در واحد زمان است (از مرحله ۳)

ضریب اصطکاک، نسبت کشش زنجیر به وزن زنجیر است که با در نظر گرفتن عوامل طراحی محاسبه می‌شود.

– ۳۳۰۰۰ یک ضریب تبدیل برای تبدیل واحدها به اسب بخار است.

– راندمان، راندمان کلی سیستم نقاله است که معمولاً به صورت یک مقدار اعشاری بیان می‌شود (مثلاً ۰.۹۵ برای راندمان ۹۵۱TP3T).

۶. یک موتور مناسب انتخاب کنید: بر اساس توان مورد نیاز محاسبه شده، موتوری را انتخاب کنید که بتواند توان لازم برای به حرکت درآوردن زنجیر نقاله را فراهم کند. عواملی مانند نوع موتور، راندمان موتور و ظرفیت اضافه بار را در نظر بگیرید.

لازم به ذکر است که میزان برق مورد نیاز ممکن است بسته به طراحی سیستم نوار نقاله و شرایط عملیاتی خاص متفاوت باشد. برای اطمینان از محاسبات دقیق و انتخاب موتور مناسب، مشاوره با یک مهندس یا سازنده نوار نقاله واجد شرایط توصیه می‌شود.

نوار نقاله

What is the load capacity of a conveyor chain?

The load capacity of a conveyor chain depends on various factors, including the chain design, material, size, and the operating conditions. It is crucial to consider the specific application requirements when determining the load capacity of a conveyor chain. Here are some key factors to consider:

The load capacity of a conveyor chain is typically specified in terms of its maximum allowable working load or breaking strength. These values are determined through rigorous testing and engineering calculations. To ensure safe and efficient operation, it is important to select a conveyor chain that has a load capacity suitable for the intended application. Exceeding the recommended load capacity can lead to premature wear, chain failure, and potential safety hazards.

بهترین زنجیر نوار نقاله سقفی سنگین I-Beam چین برای خط پوشش پودری  بهترین زنجیر نوار نقاله سقفی سنگین I-Beam چین برای خط پوشش پودری
editor by CX 2024-03-30