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China factory Standard Chains and Special Alloy/Carbon Steel CZPT roller Conveyor Chain

Product Description

ISO16949: 2009 Approved Industrial Chain 

Why Choose Us? 

1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in china and have 6 subsidiaries abroad;
2. we covering a production area of 200,100 square meters, have more than 1,800 sets of advanced equipment and over 3,100 highly skilled employees, the annual production capacity has exceeded 20,000,000meters;
3. we specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, industrial chains, sprockets, gears, wheels and so on;
4. we have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.

5. Our partners among world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, etc.
 

1. Industrial Chain Parts

2. Production flow chart
1. Incoming material
2. Inspection
3. Production of chain board (cold roll steel/punch/heat treatment/shot blasting/cleaning)
4. Production of roller(burr wiping & smear/heat treatment/wiping grinding/cleaning)
5. Production of quill(burr wiping & smear/centerless cylindrical grinding/heat treatment/shining)
6. Production of shaft(cutting/chamfering/heat treatment/ centerless cylindrical grinding/cleaning)
7. Assembling
8. Final inspection
9. Packing

3. Certificate


4. 
Company Information

HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd was founded in 1 9 9 1, and now it has five wholly owned subsidiaries, one in ZheJiang  province, other four in HangZhou, ZHangZhoug province, it is a professional manufacturer of chains, sprockets, tooth gears and various power transmission products.

 

The group has XIHU (WEST LAKE) DIS.HUA, ZIQIANG brands, is focused on producing all variety of standard roller chains and special chains, such as conveyor chain, stainless steel chain, agricultural chain. With Xihu (West Lake) Dis.hua brand registered in more than 70 countries like America, Europe, Japan, it is building long term cooperation with these world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR. 

 

There is a technical center of province level, Xihu (West Lake) Dis.hua academician working station, experiment station for Xihu (West Lake) Dis.hua post doctors, and national hundreds of program set up in Xihu (West Lake) Dis.hua group. With these platforms and strong technical ability, the more than hundreds of Engineers and technicians have developed all variety of special high precise and high strength products, conducted mold programs for key components in the car and national industry revitalizing program. 

 

Great attention has been paid on environmental protection and energy saving. The product well displays environmental protection and energy saving. In the year of 2 0 0 0, Xihu (West Lake) Dis.hua took the lead in gaining I S O 1 4 0 0 1 environment management certificate and thereafter passed the inspection of clean production and recycling economy, winning the title of “ZHangZhoug Green Enterprise”.

 

“We are always serving our customers with our best products.”

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Usage: Conveyor Chain
Material: Alloy/Carbon Steel
Surface Treatment: Electroplating
Feature: Heat Resistant
Chain Size: 1/2"*11/128"
Structure: Roller Chain
Customization:
Available

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Customized Request

conveyor

How does a conveyor chain handle inclined or declined conveyance?

A conveyor chain is designed to handle various types of conveyance, including inclined or declined applications. Here’s how a conveyor chain handles these situations:

1. Inclined Conveyance: When a conveyor system is required to move materials uphill, an inclined conveyor chain is used. The chain’s design includes special attachments or cleats that provide additional grip and prevent material from slipping or sliding backward. These attachments are strategically positioned along the chain to ensure effective conveyance on inclines.

2. Declined Conveyance: For conveyors that move materials downhill, a declined conveyor chain is utilized. Similar to inclined conveyance, the chain may have specialized attachments or cleats that help control the speed and prevent material from sliding too quickly. These attachments keep the material in place and ensure a controlled and efficient flow downward.

Both inclined and declined conveyance require careful consideration of the chain’s design, including the type and arrangement of attachments. The size, shape, and weight of the conveyed material also play a role in determining the appropriate chain configuration. It’s important to consult with conveyor chain manufacturers or experts to select the right chain and attachments for specific inclined or declined applications.

conveyor

How does a conveyor chain contribute to overall production efficiency?

A conveyor chain plays a crucial role in enhancing overall production efficiency in various industries. Here are the ways in which it contributes to efficiency:

1. Continuous Material Flow: A conveyor chain enables continuous and uninterrupted material flow from one point to another. It eliminates the need for manual handling or transportation of goods, reducing downtime and delays in production processes.

2. Increased Throughput: By automating material handling, a conveyor chain enables faster and more efficient movement of goods. It allows for higher throughput and production rates, maximizing the utilization of resources and reducing cycle times.

3. Improved Productivity: With a conveyor chain, employees can focus on value-added tasks rather than manual material handling. This leads to improved productivity as workers can concentrate on more skilled and critical operations.

4. Efficient Resource Allocation: A well-designed conveyor chain system optimizes the utilization of space, allowing for efficient layout and organization of production areas. It helps in streamlining workflow and minimizing wastage of resources such as floor space, manpower, and equipment.

5. Quality Control: Conveyor chains can be integrated with inspection stations or automated processes to ensure quality control at various stages of production. This helps in detecting and rectifying any defects or inconsistencies, reducing the chances of faulty products reaching the market.

6. Reduced Material Handling Costs: By eliminating or minimizing manual material handling, a conveyor chain reduces labor costs associated with transportation, lifting, and carrying of goods. It also minimizes the risk of injuries or accidents related to manual handling.

7. Flexibility and Adaptability: Conveyor chains can be customized to suit specific production requirements. They can be designed to accommodate different types of products, handle various load capacities, and adapt to changes in production demands. This flexibility allows for seamless integration with existing production systems and easy scalability.

8. Safety and Ergonomics: Conveyor chains incorporate safety features such as guards, emergency stop buttons, and interlocks to ensure worker safety. They also promote ergonomic practices by reducing physical strain on workers and minimizing the risk of musculoskeletal injuries.

Overall, a well-designed and properly maintained conveyor chain system enhances production efficiency by optimizing material flow, increasing throughput, improving productivity, reducing costs, ensuring quality control, and prioritizing worker safety.

conveyor

What factors should be considered when designing a conveyor chain system?

When designing a conveyor chain system, several factors need to be considered to ensure optimal performance and functionality. These factors include:

  • Load Capacity: The load capacity of the conveyor chain system is a critical consideration. It involves determining the maximum weight and size of the materials or products to be conveyed. This information helps in selecting the appropriate chain type, size, and strength to handle the expected load.
  • Speed and Throughput: The desired speed at which the conveyor system needs to operate and the expected throughput of materials are important factors. They influence the selection of chain pitch, sprocket size, and motor power to achieve the desired conveyor speed and material handling capacity.
  • Environmental Conditions: The operating environment plays a crucial role in the design of a conveyor chain system. Factors such as temperature, humidity, dust, corrosive substances, and presence of water or chemicals impact the selection of materials for the chain, sprockets, and other components to ensure durability and resistance to wear and corrosion.
  • Conveyor Layout and Configuration: The layout and configuration of the conveyor system are key considerations. Factors such as available space, conveyor path, incline or decline angles, and any required curves or turns affect the selection of chain type, sprocket arrangement, and overall system design.
  • Maintenance and Accessibility: Easy access for maintenance and servicing is crucial for the longevity and efficient operation of the conveyor chain system. Considering factors such as lubrication points, chain tension adjustment mechanisms, and overall accessibility for inspections and repairs ensures smooth operation and minimizes downtime.
  • Noise and Vibration: The level of noise and vibration generated by the conveyor chain system can impact the working environment. Design considerations such as selecting chain types with low noise characteristics, implementing proper lubrication, and using vibration-damping components help minimize noise and vibration levels.
  • Safety: Safety is of paramount importance in conveyor chain system design. Factors such as guarding, emergency stop systems, proper alignment, and anti-slip measures need to be incorporated to ensure the safety of operators and prevent accidents or injuries.

Considering these factors during the design stage helps in selecting the appropriate conveyor chain type, size, and configuration to meet the specific requirements of the application, ensuring smooth and efficient material handling operations.

China factory Standard Chains and Special Alloy/Carbon Steel CZPT roller Conveyor Chain  China factory Standard Chains and Special Alloy/Carbon Steel CZPT roller Conveyor Chain
editor by CX 2024-04-24

China factory Conveyor Chains: Roller Chains with Straight Side Plates (A series) with Great quality

Merchandise Description

Universal CHAINS
Conveyor Chains:Roller chains with straight aspect plates (A series)

 

What is a roller chain?

What is a roller chain? A roller chain is a transmission method that transmits electrical power from a single shaft to another. Inside lubricant aids chains final longer and are interchangeable. Chains are normally manufactured of carbon or alloy steel. Stainless metal is occasionally utilised in foods processing machinery or in environments in which lubrication is problematic. Brass and nylon are also at times employed. If you need to have to slow down the equipment, nylon chains can be utilized.

Roller chains are utilised to transmit power from one shaft to an additional

Typically speaking, the lifestyle of a roller chain is restricted by 3 primary factors: use, corrosion, and exhaustion. These can be minimized by pursuing some simple tips. For the best possible performance, the roller chain should be lubricated. Appropriate lubrication minimizes friction and extends product daily life. Don’t forget that corrosion and wind resistance can adversely have an effect on lubrication, so shield the item properly.
A chain is a mechanical system used to transmit energy from one shaft to one more. The chain is composed of a collection of metal plates referred to as bushings. Bushings are connected to the roller chain by pins or bushings. The block and bushing are held jointly by pins or bushings C riveted to the outer link D. The chain is also connected to the sprocket and bucket by pins or hooks. Chain pitch is measured amongst hinge centers, generally denoted p.
There are 3 sorts of chains: one-strand normal collection, multi-strand common collection, and silent chain. Solitary strand chains are the most typical kind and protect a extensive selection of travel masses. Multi-strand chains offer greater electrical power capability without having increasing chain pitch or line velocity. An inverted tooth chain is a variant of a single-strand chain that removes the sounds brought on by pitch-related friction.
The inner and outer plates of the roller chain push are made of steel. The rollers are positioned evenly between the chain backlinks and are fastened to the sprockets. In addition, the rollers can rotate freely within the bushing. The chain links are arc-shaped and mesh with the sprocket teeth to transmit power through the chain.
Chain drives are an additional widespread way of transmitting mechanical electrical power. These are the most basic varieties of power transmission and are utilized on conveyor belts and other lower-velocity programs. The chain wraps all around the sprocket and passes by means of the sprocket whose enamel mesh with the backlinks. This mechanism transfers mechanical power from one particular shaft to one more, growing speed.

They are interchangeable

There are several various sorts of roller chains, but most are manufactured of metal. Though they have their possess benefits and characteristics, they are typically interchangeable. You can buy distinct kinds of roller chains from domestic and international manufacturers, and you can decide on the 1 that greatest suits your needs. Bearing Providers can assist you pick the appropriate bearing for your software wants and price range. Here are some crucial things to contemplate ahead of buying a roller chain. Here are some guidelines to make it less difficult for you to purchase the right variety of chain.
When picking the proper roller chain, be positive to seek the advice of the offered size charts. Depends on how considerably chain you need to have to transfer the load you want to transfer. Don’t forget that roller chains can be created to suit a selection of devices and need to meet up with your distinct needs. Also, the chain must be prolonged sufficient for the device you are making use of. Make certain to buy a chain made of higher-good quality resources.
Double pitch roller chains have a flat prime surface area and are employed in numerous various conveying apps. Double-pitch load-carrying roller chains, also recognized as oversized roller double-pitch chains, have rollers that extend outside of the sidebars to carry products. Double pitch drive sequence roller chains are utilised in elevators, extended conveyor drives, agricultural equipment, and commercial sprinkler techniques.
The tensile toughness of a roller chain is a essential element to consider before acquiring a chain. The tensile energy of a chain is a operate of the maximum pressure the chain can withstand ahead of breaking. The a few diverse varieties of tensile strength depict the power a chain can face up to with no breaking. Each and every chain also has different strengths that can figure out the type of chain you want.
The outer and internal backlinks of the roller chain are developed for bearings. This permits the chain to be paired or unpaired with its inner back links. The outer hyperlink has a pin, and the internal and outer pins are push-suit into the connecting plate. These backlinks are typically created of metal and have a tensile toughness of about twenty moments their bodyweight. The fatigue strength of two-pitch offset links is the exact same as that of the foundation chain.

They lessen dress in with inside lubricants

In a roller chain, the pins and bushings rotate within the chain with no lubricant on the exterior. They are in contact with the teeth of the sprocket and can simply use out if not lubricated. The plates that join the backlinks and pivot about the pins can also rub towards every other and cause wear. This is the place lubricants arrive in handy. With no lubricant, the bare metallic of the plate and bushing would rub from each and every other.
The lubricant must have the acceptable viscosity to penetrate vital interior surfaces and form an successful oil movie. Advisable viscosities are detailed in Desk 1. Lubricants should be clean and non-corrosive. For roller chains, a excellent quality non-cleanse petroleum base oil is enough. Whilst defoamers are not necessary, other additives this sort of as anti-oxidants and extreme stress inhibitors may be valuable. However, impure oils should be avoided due to the risk of harm.
The form of the spray head ten overlaps with a typical generate chain 12. The drive chain involves a plurality of rollers 24 and roller website link plates 26. Each roller includes a roller pin 29 and is related to a pair of pin link plates 28. Most push chains have essential use points on the sides of the roller pins 29. The form of the spray head 10 prevents overspray onto the central part of the roller.
In addition to preventing use, these chains have distinctive specifications. Manufacturer CZPT needs raw content suppliers to certify that their goods meet standards set by the American Society of Mechanical Engineers (ASME). CZPTs do not acknowledge uncertified raw materials. For safety, the machine should be turned off prior to attempting to evaluate the chain. Soon after the method is shut down, the measurement procedure should be concluded in accordance with protection methods.
Standard spray oil has lubricating houses, but is not as great as other kinds of chain lubricants. These are typically employed for rust security and include antioxidant chemical compounds. Typically, they are economical and broadly available in retail merchants. Nonetheless, they have the drawback of being quite penetrating and tough to use evenly. Oil are not able to stay on the chain as it spins, which can accelerate wear and corrosion.

They can be utilized to pace up or gradual down machines

Generally, roller chains are chains utilised to go mechanical system factors. Not like belts, roller chains can be utilized to speed up or gradual down a device. The main big difference among belts and roller chains is the lubrication process. Belts use lubrication to assist them move at a consistent speed, but ought to not exceed the critical speed of the roller chain. This essential speed is not straightforward to decide and lubrication is crucial to its life.
A roller chain is a chain consisting of a metal bushing that retains the inner plate A and pins C together. Pin C is riveted to outer link D, even though roller R surrounds every bushing B. The tooth of the sprocket are supported on the rollers. They spin freely on pins and bushings, reducing friction.
The chains can be solitary-stranded, double-stranded, or multi-stranded. The rated energy potential of the one strand chain can fulfill numerous travel load requirements. Multi-strand chains give increased electricity potential without having escalating chain pitch or line velocity. The silent chain, also acknowledged as the inverted tooth chain, consists of a sequence of toothed chainplates. The pins of the chain are pressed into the extensive ends of the sidebars and outer links.
Despite the fact that roller chains are a typical mechanical ingredient, they can fall short below particular circumstances. The most common cause of excessive dress in is incorrect to load sizing. Each producer sets a optimum workload for its item. A chain that is as well modest for the load carried will not operate smoothly and may lead to untimely failure. Chains can also fall short owing to rust or incorrect maintenance.
There are numerous techniques to decide on the proper dimension roller chain. The easiest way to pick the correct 1 is to use a horsepower chart to figure out the speed of the motor. RPM will figure out the size of the chain and the number of teeth on the push sprocket. Conveyor chains offer you a assortment of alternatives to move products horizontally or vertically, even close to bend radii.

China factory Conveyor Chains: Roller Chains with Straight Side Plates (A series)     with Great quality