Tag Archives: conveyor plastic chain

China best Plastic Flat Top Conveyor Chain (TS550SS-P, TS635SS-P, TS762SS-P, TS826SS-P)

Product Description

Product Description

The major material of the Plastic Flat Top Conveyor Chain is SUS304, SUS310, and SUS316. They have the characteristics of high strength, high wear resistance, and long life.
HangZhou CHINAMFG Machinery Chain Transmission Co., Ltd is a professional manufacturer of roller chains. There are 2 main categories: Stainless steel chain and carbon steel chain.
All the chain assembly technique indexes conform to the standards of ISO9001: 2008 and GB/T19001-2000idt.
We have established a nationwide sales network and the products have been sold to the countries and regions in Europe and America, Central and South Africa as well as South-east Asia, which are quite popular among customers.

Product Parameters

Product Name Flat Top Chain
Standard GB, ISO, ANSI, DIN
Material Carbon steel, Alloy, Stainless Steel
Surface Treatment Heat treatment/Sand-blasted/Shot-peening
Certifications ISO9001:2015, GB/T19001-2016, ISO1400:2015
Tensile Strength High strength
Packaging Plastic Bag+ Carton+Wooden Case
Application Industry Machinery

Advantage

Related Products

DETAILS ABOUT CHINAMFG CHAIN 

Certifications

Workshop

Exhibition

Packaging Details & Shipping

FAQ
1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.

2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight

3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).

4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be deducted from the contract value of the trial cooperation. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Stainless steel
Surface Treatment: Polishing
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor

How do you calculate the maximum allowable tension in a conveyor chain?

The maximum allowable tension in a conveyor chain can be calculated using the following steps:

1. Determine the Chain Pitch:

– Measure the distance between the centers of two consecutive chain pins. This measurement is known as the chain pitch and is typically expressed in inches or millimeters.

2. Determine the Chain Speed:

– Determine the speed at which the conveyor chain will be operating. The chain speed is typically expressed in feet per minute or meters per second.

3. Calculate the Chain Pull:

– Determine the total weight or force that needs to be moved by the conveyor chain. This includes the weight of the conveyed material and any additional loads or forces acting on the chain.

4. Calculate the Required Tension:

– Use the following formula to calculate the required tension:

Tension = (Chain Pull × Chain Speed) / (Chain Pitch × Efficiency)

– The efficiency factor accounts for losses due to friction and other factors and is typically expressed as a decimal between 0 and 1.

5. Determine the Maximum Allowable Tension:

– The maximum allowable tension is determined by the manufacturer’s specifications for the conveyor chain. It is important to consult the manufacturer’s documentation or contact them directly to obtain the maximum allowable tension value.

6. Compare the Required Tension and Maximum Allowable Tension:

– Compare the calculated required tension with the maximum allowable tension. The required tension should be less than or equal to the maximum allowable tension to ensure safe and reliable operation of the conveyor chain.

By following these steps and considering the manufacturer’s specifications, you can accurately calculate the maximum allowable tension in a conveyor chain and ensure that it is within the safe operating limits.

conveyor

How do you select the appropriate lubricant for a conveyor chain?

Selecting the right lubricant is crucial for maintaining the performance and longevity of a conveyor chain. Here are the key factors to consider when choosing a lubricant:

1. Chain Type and Material: Different conveyor chains may have specific requirements for lubrication based on their construction materials and design. Consult the manufacturer’s recommendations or specifications to determine the lubricant compatibility.

2. Operating Conditions: Consider the operating environment, such as temperature, humidity, and presence of contaminants. For high-temperature applications, choose a lubricant with a higher temperature tolerance. In wet or dusty environments, opt for lubricants that offer excellent resistance to water washout and provide effective protection against contaminants.

3. Load and Speed: Evaluate the load capacity and speed of the conveyor chain. Higher loads and speeds may require lubricants with better film strength and anti-wear properties to reduce friction and prevent premature wear.

4. Lubrication Method: Determine the lubrication method that will be used for the conveyor chain. Lubricants can be applied through drip systems, brushes, spray nozzles, or automatic lubrication systems. Consider the viscosity and consistency of the lubricant to ensure proper application and distribution.

5. Food-Grade Requirements: In food processing or pharmaceutical applications, where direct contact with the product may occur, it’s essential to use food-grade lubricants that meet industry regulations and requirements for safety and hygiene.

6. Maintenance Schedule: Consider the desired maintenance intervals and the lubricant’s longevity. Some lubricants may require more frequent reapplication, while others provide longer-lasting lubrication.

7. Compatibility with Other Materials: Take into account the compatibility of the lubricant with other materials in the conveyor system, such as seals, gaskets, and paints. Ensure that the lubricant does not cause any adverse effects on these components.

It is recommended to consult with lubricant manufacturers or industry experts to select the most suitable lubricant for your specific conveyor chain application. They can provide guidance based on their expertise and knowledge of lubricant formulations and performance characteristics.

conveyor

How do you calculate the required length of a conveyor chain?

Calculating the required length of a conveyor chain involves considering several factors related to the conveyor system and the specific application. Here’s a step-by-step guide:

  1. Determine the Conveyor Length: Measure the total length of the conveyor path, including any horizontal, inclined, or vertical sections.
  2. Account for Sprocket Centers: Identify the locations of the sprockets or drive units along the conveyor path. Measure the distance between each pair of adjacent sprockets.
  3. Calculate the Number of Links: Divide the total conveyor length by the pitch of the chain to determine the number of links required. The pitch is the distance between the center of two consecutive pins on the chain.
  4. Consider Tension Adjustment: Take into account any tension adjustment requirements based on the specific application. This may include allowances for tensioning devices or tension variations due to load fluctuations.
  5. Include End Connections: Consider the length of the end connections, such as master links or connecting pins, which are used to join the ends of the chain. Include their dimensions in the total chain length calculation.
  6. Add Safety Factors: Incorporate appropriate safety factors to ensure adequate chain length for proper tensioning and to accommodate any potential stretching or wear over time.

It’s important to note that the calculation of the required chain length is an estimation based on various factors and may require adjustments during the installation and tensioning process. Consulting the conveyor manufacturer’s guidelines or working with an experienced engineer can provide more precise calculations based on the specific conveyor system and application requirements.

China best Plastic Flat Top Conveyor Chain (TS550SS-P, TS635SS-P, TS762SS-P, TS826SS-P)  China best Plastic Flat Top Conveyor Chain (TS550SS-P, TS635SS-P, TS762SS-P, TS826SS-P)
editor by CX 2024-05-07

China supplier CZPT 820-K600 Side Flexing Chain Chain Conveyor Plastic Table Top Chain

Product Description

Data(HS-820-K600)Straight Running Plastic Chain
Belt Material Width W Working Load  Reverse Radius Weight
mm inch N(21°C) lbs(21°C) mm inch kg/m
POM 152.4 6.00 1230 276 50 1.97 1.25

 

Avantages of the CHINAMFG products

1.CHINAMFG modular conveyor belt has more than 10 times service life,long life time and reducing replacement cost than traditional conveyor belt.

2.CHINAMFG modular conveyor belt is easy to assemble, allowing only the replacement of damaged parts, easy to replace, saving maintenance time and costs.

3.CHINAMFG modular conveyor belt has strong wear resistance, high temperature resistance, cold resistance and oil resistance.

4.CHINAMFG modular conveyor belt is easy to clean, farewell to the propagation of bacteria, especially suitable for application in food industry.

5.CHINAMFG modular conveyor belt in food and non-food industry, it plays an important role in the character of durability,low maintenance cost and easy to clean.

6.CHINAMFG has agents in many countries and can provide good after-sales service.
7.CHINAMFG not only has a complete production line to meet different application needs, but also can provide comprehensive product knowledge and experience. After 20 years of innovative research and development, we can provide more than 5000 kinds of solutions to provide perfect support for you in the field of transportation.

Application
Beverage plant,Beverage filling application,Dairy production plant,Aerosol filling,Glass ware handling
 

Thermoplastic table top and plate top chains with straight running.

HONGSBELT Plastic chain could install and run on most current chain system and sprocket as well as compatible different industrial standard completely. It makes table top chain be maintained. HONGBELT new chain series has many tip top performances. Such as low friction coefficient, anti-chemical, anti-static, flame-proof and so on.

It could be used for different industries & environment.

 

Cooperation Case

 

We Cooperated with DHL & Amazon to Help Them Solve Multi-scenario Application Parcel Sorting

Global cooperation broke through 50+ agent service providers

and signed strategic cooperation agreements with “Safari Belting Systems” in the United States

“HONG’S BELT Branches” in Europe, and “HONG’S BELT Branches” in India

 

 

Exhibitions around the world

Every year CHINAMFG will go to all over the world to participate in exhibitions

We have served projects in more than 120 regions and countries with global delivery capabilities

Hong’s Belt team can provide customers with more than 5,000 solutions

 

Factory

HONG’S BELT

Xihu (West Lake) Dis. Xinhai (HangZhou) Technology Co., Ltd is a leading high-tech company providing intelligent conveyor solutions. We have a modern industrialized manufacturing area of 100,000 square CHINAMFG for the production of modular plastic belts and conveying systems solutions.

 

 

Hong’sbelt Group currently has more than 1,000 employees, including more than 100 R&D teams, more than 500 production and functional departments, and about 300 sales and sales support departments. The sales points are distributed on all continents of the world.Realize Automatic and Intelligent.

We developed a fully integrated industrial chain with independent core technology, key components, leading products and conveyor systems solutions.

 

Certificate

 

We hold more than 400 national authorized patents and software certifications

Allseries of products have obtained the US “FDA” food grade certification And “EU” certification in Europe

Obtained “ISO9001-2008” quality management system certification

FAQ

Q: Are you a trading company or manufacturer?
A: We are a manufacturer of modular belt, chains belt and conveyor components, with head office in HangZhou, China, and 2 big factories located in HangZhou and HangZhou.

Q: Are HONGSBELT  products in accordance with FDA regulations and EU Directives?
A: Our standard materials (PP, POM, PE, PA) comply with the FDA regulations and EU Directives. A letter of assurance can be made available on demand.

Q: Can we use HONGSBELT  Modular Conveyor Belt in corrosive environment?
A: HONGSBELT belts can be used in medium to severe CHINAMFG applications, however, special product recommendations and conveyor design guidelines must be followed. More information, pls contact our online Customer Service or email to HONGSBELT Team.

Q: What is the temperature range for the belt material?
A: HONGSBELT belts offers various materials suitable for operation in temperatures ranging from -60 °C to 260 °C. Specific material should be chosen based on your operating temperature.

Q: What is the real meaning of the belt strength?    
A: The belt strength is the maximum tension (per foot or meter of width) the belt can continuously run at.

Q: How long will it take me to get quotation?
A: You will always receive any requested quote by the end of the next working day at the latest, but often quotes are emailed to you before you hang up the phone.

Material: POM–Dp,POM-Lf
Structure: Top Chain
Surface Treatment: Plastic
Chain Size: 3.048m/Box
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Pin Material: Cold Rolled Austenitic Stainless Steel
Samples:
US$ 17.5/Meter
1 Meter(Min.Order)

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Request Sample

conveyor

What are the benefits of using an overhead conveyor chain system?

Using an overhead conveyor chain system offers several benefits in various industrial applications. Here are some key advantages:

1. Space Optimization:

– Overhead conveyor chain systems utilize the vertical space, allowing efficient utilization of floor space. This is especially beneficial in facilities with limited floor area, as it enables efficient material handling and production flow without obstructing the work area.

2. Flexibility and Versatility:

– Overhead conveyor chains offer flexibility in routing and can be customized to fit the specific layout requirements of the facility. They can traverse different areas, including assembly lines, paint booths, storage areas, and more. The versatility of overhead systems allows for efficient and adaptable material movement.

3. Improved Safety:

– Overhead conveyor chains minimize ground-level obstructions, reducing the risk of tripping hazards and accidents. Operators and workers can safely navigate the work area without interference from the conveyor system.

4. Product Protection:

– Overhead conveyor chains provide better protection for the products being transported. By keeping the products elevated and away from potential hazards on the floor, such as dust, debris, or spills, the risk of product damage or contamination is reduced.

5. Increased Efficiency:

– Overhead conveyor systems can enhance production efficiency by facilitating continuous material flow and reducing manual handling. They enable automated loading and unloading of materials, leading to faster processing times and improved overall productivity.

6. Easy Maintenance:

– Overhead conveyor chains are typically designed for easy maintenance. Components such as chains, trolleys, and drives can be accessed and serviced conveniently, minimizing downtime and maintenance costs.

7. Customization and Integration:

– Overhead conveyor chains can be tailored to meet specific application requirements, including load capacity, speed, and control systems. They can also be integrated with other automated systems, such as robotic workstations or sorting mechanisms, to further optimize the material handling process.

Overall, using an overhead conveyor chain system provides efficient material handling, maximizes space utilization, enhances safety, and improves productivity in industrial environments.

conveyor

How does a conveyor chain handle different types of materials?

A conveyor chain is designed to handle a wide variety of materials in diverse industrial applications. It is capable of efficiently transporting different types of materials, including:

1. Bulk Materials: Conveyor chains are commonly used to handle bulk materials such as grains, coal, ores, aggregates, and powders. The design of the chain, including the spacing and shape of the links, helps prevent material spillage and ensures smooth and consistent flow.

2. Packaged Goods: Conveyor chains are also used for conveying packaged goods such as boxes, cartons, crates, and pallets. They provide a stable and reliable method of transporting these items along the production line, reducing manual handling and increasing productivity.

3. Small Parts: Conveyor chains with specialized attachments or small-pitch configurations are suitable for handling small parts or components. These chains ensure precise positioning and gentle transport of delicate or intricate items.

4. Heavy-Duty Loads: Industrial conveyor chains are capable of handling heavy-duty loads, such as automotive parts, machinery components, and large equipment. They are engineered to withstand the weight and stress of these objects, providing reliable and efficient material handling in demanding environments.

5. Food and Beverage Products: Conveyor chains used in the food and beverage industry are designed to meet strict hygiene and safety standards. They are constructed from materials that are resistant to corrosion, easy to clean, and compliant with food-grade regulations. These chains ensure the safe and contamination-free handling of food products.

6. Hazardous Materials: Conveyor chains can be used to safely transport hazardous materials, such as chemicals or waste products. Specialized chains with additional safety features, such as sealed housings or containment systems, are utilized to minimize the risk of spills or leaks.

Conveyor chains can be customized with different chain configurations, attachments, and accessories to accommodate specific material characteristics and handling requirements. The selection of the appropriate chain type, material, and design parameters ensures optimal performance and efficient material handling for a wide range of materials.

conveyor

How do you optimize the efficiency of a conveyor chain system?

To optimize the efficiency of a conveyor chain system, several factors should be considered and implemented:

1. System Design: Ensure that the conveyor system is properly designed to minimize energy losses, reduce friction, and optimize material flow. Consider factors such as conveyor length, incline/decline angles, and the number and placement of drive units to achieve efficient operation.

2. Chain Selection: Select the appropriate conveyor chain based on the specific application requirements, such as load capacity, speed, and environmental conditions. Consider factors like chain material, pitch, and strength to ensure optimal performance and longevity.

3. Lubrication: Proper lubrication of the conveyor chain is essential for reducing friction, wear, and power consumption. Choose the right lubricant for the application and regularly maintain the lubrication levels to ensure smooth chain operation.

4. Tensioning and Alignment: Regularly inspect and adjust the tension and alignment of the conveyor chain to prevent excessive slack or tightness. Proper tensioning and alignment help to minimize chain wear, reduce energy losses, and ensure consistent performance.

5. Preventive Maintenance: Implement a regular maintenance program to identify and address potential issues before they escalate. This includes cleaning the chain, inspecting sprockets and guides, replacing worn components, and checking for proper tension and alignment. A well-maintained system reduces downtime and extends the life of the chain.

6. System Monitoring: Utilize monitoring tools such as sensors, cameras, or automated systems to track the performance of the conveyor chain system. Monitoring can provide valuable data on chain tension, alignment, speed, and power consumption, allowing for timely adjustments and optimization.

7. Training and Operator Awareness: Train operators on best practices for operating and maintaining the conveyor chain system. Promote awareness of energy efficiency, proper handling, and safety protocols to ensure optimal system performance.

By considering these factors and implementing appropriate measures, the efficiency of a conveyor chain system can be optimized, leading to improved productivity, reduced energy consumption, and longer chain life.

China supplier CZPT 820-K600 Side Flexing Chain Chain Conveyor Plastic Table Top Chain  China supplier CZPT 820-K600 Side Flexing Chain Chain Conveyor Plastic Table Top Chain
editor by CX 2023-11-07

China manufacturer CZPT HS-1873t-K1200 Side Flexing Plastic Chain for Conveyor System

Product Description

Data(HS-1873T-K1200)Side Flexing Flexible Chains
Belt Material Width W Working Load  Radius Reverse Radius Weight
mm inch N(21°C) lbs(21°C) mm inch mm inch kg/m
POM 305 12.00 3400 765 610 24.0 305 24.0 3.00

 

Avantages of the CZPT products

1.CZPT modular conveyor belt has more than 10 times service life,long life time and reducing replacement cost than traditional conveyor belt.

2.CZPT modular conveyor belt is easy to assemble, allowing only the replacement of damaged parts, easy to replace, saving maintenance time and costs.

3.CZPT modular conveyor belt has strong wear resistance, high temperature resistance, cold resistance and oil resistance.

4.CZPT modular conveyor belt is easy to clean, farewell to the propagation of bacteria, especially suitable for application in food industry.

5.CZPT modular conveyor belt in food and non-food industry, it plays an important role in the character of durability,low maintenance cost and easy to clean.

6.CZPT has agents in many countries and can provide good after-sales service.
7.CZPT not only has a complete production line to meet different application needs, but also can provide comprehensive product knowledge and experience. After 20 years of innovative research and development, we can provide more than 5000 kinds of solutions to provide perfect support for you in the field of transportation.

Application
Beverages / Bottling Industry
-Deal with various bottle and package sizes to meet market demands.
-Prevent big and small  from colliding on the same belt.
-Eco-friendly and sustainable
 

Cooperation Case

 

We Cooperated with DHL & Amazon to Help Them Solve Multi-scenario Application Parcel Sorting

Global cooperation broke through 50+ agent service providers

and signed strategic cooperation agreements with “Safari Belting Systems” in the United States

“HONG’S BELT Branches” in Europe, and “HONG’S BELT Branches” in India

 

 

Exhibitions around the world

Every year CZPT will go to all over the world to participate in exhibitions

We have served projects in more than 120 regions and countries with global delivery capabilities

Hong’s Belt team can provide customers with more than 5,000 solutions

 

Factory

HONG’S BELT

Xihu (West Lake) Dis. Xinhai (HangZhou) Technology Co., Ltd is a leading high-tech company providing intelligent conveyor solutions. We have a modern industrialized manufacturing area of 100,000 square CZPT for the production of modular plastic belts and conveying systems solutions.

 

 

Hong’sbelt Group currently has more than 1,000 employees, including more than 100 R&D teams, more than 500 production and functional departments, and about 300 sales and sales support departments. The sales points are distributed on all continents of the world.Realize Automatic and Intelligent.

We developed a fully integrated industrial chain with independent core technology, key components, leading products and conveyor systems solutions.

 

Certificate

 

We hold more than 400 national authorized patents and software certifications

Allseries of products have obtained the US “FDA” food grade certification And “EU” certification in Europe

Obtained “ISO9001-2008” quality management system certification

FAQ

Q: Are you a trading company or manufacturer?
A: We are a manufacturer of modular belt, chains belt and conveyor components, with head office in HangZhou, China, and 2 big factories located in HangZhou and HangZhou.

Q: Are HONGSBELT  products in accordance with FDA regulations and EU Directives?
A: Our standard materials (PP, POM, PE, PA) comply with the FDA regulations and EU Directives. A letter of assurance can be made available on demand.

Q: Can we use HONGSBELT  Modular Conveyor Belt in corrosive environment?
A: HONGSBELT belts can be used in medium to severe CZPT applications, however, special product recommendations and conveyor design guidelines must be followed. More information, pls contact our online Customer Service or email to HONGSBELT Team.

Q: What is the temperature range for the belt material?
A: HONGSBELT belts offers various materials suitable for operation in temperatures ranging from -60 °C to 260 °C. Specific material should be chosen based on your operating temperature.

Q: What is the real meaning of the belt strength?    
A: The belt strength is the maximum tension (per foot or meter of width) the belt can continuously run at.

Q: How long will it take me to get quotation?
A: You will always receive any requested quote by the end of the next working day at the latest, but often quotes are emailed to you before you hang up the phone.

Material: POM–Dp,POM-Lf
Structure: Top Chain
Surface Treatment: Plastic
Chain Size: 3.048m/Box
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Certificate: SGS,FDA,CE,ISO9001
Samples:
US$ 70/Meter
1 Meter(Min.Order)

|
Request Sample

conveyor

Can a conveyor chain be used in high-speed applications?

Yes, a conveyor chain can be used in high-speed applications depending on the design and specifications of the chain and the conveyor system. However, there are certain factors to consider when using a conveyor chain in high-speed applications:

1. Chain Design: The design of the conveyor chain should be capable of handling high speeds without compromising safety or performance. Specialized high-speed chains are available that are specifically engineered to withstand the demands of high-speed applications.

2. Material Selection: The material used in the construction of the conveyor chain should have high strength and durability to withstand the forces and stresses at high speeds. Common materials for high-speed conveyor chains include alloy steels, stainless steel, and special polymers.

3. Lubrication: Proper lubrication is crucial in high-speed applications to reduce friction, heat, and wear. Lubricants specifically designed for high-speed conveyor chains should be used to ensure smooth operation and extend the chain’s lifespan.

4. Tensioning and Alignment: Accurate tensioning and alignment of the conveyor chain are critical for high-speed applications. Proper tensioning helps to maintain the chain’s stability and prevent excessive vibrations or elongation, which can lead to chain failure or premature wear.

5. Safety Considerations: High-speed applications require additional safety measures to protect personnel and equipment. Proper guarding, emergency stop systems, and regular maintenance inspections are essential to ensure safe operation.

It’s important to consult the conveyor chain manufacturer or an engineering professional to determine the suitability of a specific chain for high-speed applications. They can provide guidance on selecting the appropriate chain design, material, lubrication, and maintenance practices to ensure reliable and efficient operation at high speeds.

conveyor

What are the future trends and advancements in conveyor chain technology?

The field of conveyor chain technology is constantly evolving, driven by the need for improved efficiency, productivity, and sustainability. Here are some of the future trends and advancements in conveyor chain technology:

1. Automation and robotics: The integration of conveyor chains with automation and robotics systems is a growing trend. This includes the use of advanced sensors, machine vision, and artificial intelligence to enable autonomous operation, precise positioning, and efficient material handling.

2. Smart and connected systems: Conveyor chains are becoming increasingly connected through the Internet of Things (IoT) technology. This allows for real-time monitoring, data collection, and analysis of various performance parameters such as chain wear, tension, temperature, and energy consumption. Smart systems can optimize maintenance schedules, detect potential failures, and improve overall system efficiency.

3. Lightweight and high-strength materials: The development of lightweight yet high-strength materials is an ongoing focus in conveyor chain technology. Advanced alloys, composites, and engineered plastics offer improved strength-to-weight ratios, reducing energy consumption and increasing the load capacity of conveyor systems.

4. Energy efficiency: Energy efficiency is a key consideration in conveyor chain design. Future advancements aim to minimize power consumption through the use of efficient drive systems, regenerative braking, and smart control algorithms that optimize speed and acceleration profiles. Energy recovery technologies, such as regenerative drives, can also capture and reuse energy during deceleration or braking.

5. Sustainability and environmental friendliness: Conveyor chain technology is moving towards more sustainable and environmentally friendly solutions. This includes the use of eco-friendly materials, improved lubrication techniques to minimize environmental impact, and the adoption of energy-efficient components and systems. Recycling and circular economy concepts are also gaining prominence in the design and manufacturing of conveyor chains.

6. Advanced wear monitoring and predictive maintenance: The future of conveyor chain technology involves advanced wear monitoring systems that can accurately predict the remaining useful life of chains and components. This enables proactive maintenance planning and reduces unplanned downtime. Predictive maintenance algorithms analyze data collected from sensors and provide timely alerts for chain replacement or repair.

These are just a few examples of the future trends and advancements in conveyor chain technology. As technology continues to advance, we can expect further innovations that enhance performance, efficiency, reliability, and sustainability in conveyor systems.

conveyor

What are the cost considerations when purchasing a conveyor chain?

When purchasing a conveyor chain, there are several cost considerations that need to be taken into account to ensure an optimal investment and operational efficiency.

1. Initial Cost: The initial cost of the conveyor chain includes the cost of the chain itself, as well as any additional components such as sprockets, attachments, and connecting links. It is important to compare prices from different suppliers and evaluate the overall value for the money.

2. Maintenance and Repair Costs: Consider the long-term maintenance and repair costs associated with the conveyor chain. Some chains may require more frequent lubrication or replacement of components, which can add to the overall operating expenses.

3. Service Life: The service life of the conveyor chain is an essential factor in determining its cost-effectiveness. Chains with longer service life may have a higher initial cost but can result in lower replacement and downtime costs in the long run.

4. Energy Efficiency: Energy consumption is an ongoing cost to consider. Conveyor chains that offer lower friction and efficient power transmission can contribute to energy savings and reduce operating expenses.

5. Maintenance Ease: Consider the ease of maintenance when selecting a conveyor chain. Chains that are easier to clean, inspect, and maintain can reduce labor costs and increase operational efficiency.

6. Compatibility and Integration: Ensure that the selected conveyor chain is compatible with the existing conveyor system or equipment. Retrofitting or modifying the system to accommodate a specific chain may incur additional costs.

7. Supplier Support and Warranty: Evaluate the level of technical support provided by the supplier and the warranty coverage offered for the conveyor chain. This can impact the overall cost of ownership and provide peace of mind in case of any unforeseen issues.

It is important to consider these factors holistically and make a cost-benefit analysis based on the specific requirements of the application. Choosing a conveyor chain that aligns with the budget, performance needs, and long-term cost considerations will help optimize the investment and ensure efficient material handling operations.

China manufacturer CZPT HS-1873t-K1200 Side Flexing Plastic Chain for Conveyor System  China manufacturer CZPT HS-1873t-K1200 Side Flexing Plastic Chain for Conveyor System
editor by CX 2023-07-21

China wholesaler Plastic Tabletop Chain Straight Run 820 Series transmission chains conveyor belts cutting roller chain

Relevant Industries: Resorts, Garment Shops, Developing Content Stores, Manufacturing Plant, Equipment Repair Outlets, Meals & Beverage Factory, Farms, Cafe, Home Use, Retail, Food Shop, Printing Retailers, Building works , Power & Mining, Food & Beverage Retailers, Promoting Company
Custom-made assist: OEM, ODM
Normal or Nonstandard: Standard
Type: Leaf Chain
Substance: Plastic
Tensile Energy: None
Pitch: 38.1mm
Pin content: Stainless Steel
Backflex radius(min): 50mm
Certification: ISO9001
Shade: Grey
Common length: 3.048m=ten feet(80 hyperlinks)
Optimum conveyor duration: 12 meters
Merchandise identify: plastic chain
Packaging Information: by cartons
Port: ZheJiang

Straight Run: Solitary Hinge 820 Collection
These chains are mostly employed in the food and packaging business for conveying numerous sorts of containers. For example: PET bottle, PET petaloid bottle, Aluminum and metal can, Cartons, Trays, Packaged products(cartons, shrink packs), Glass, Plastic containers.
Rewards:
Accurary of molding process guatantees ideal flatness
High wear resistance and lower friction
Higher operating load

Pin Contentstainless metal
Normal length10 toes (80 backlinks)
Greatest conveyor duration12 meters

Programs

Certification

Relevant items

Please get in touch with us if any further questions.

What to look for in a roller chain

There are many different factors to consider when purchasing a roller chain. One of the most important factors is tensile strength, which represents the force required to break the chain. Roller chains are available in three different tensile strengths: minimum, average and ultimate. Each strength reflects a different limit to the load the chain can handle. However, these limits are not always equal and you should be aware of the differences between roller chains.

Canonical chain

Most roller chains have standard sizes printed on the side panels. This is usually “40” or “C2080H”, but can also be the letter “B”. If the chain is old, it will need to be cleaned to see its size. You can find the size on the standard roller chain size chart, but not everyone is marked. To determine the size, measure the diameter and pitch of the chain, then compare the results to the chart to see what size you need.
Heavy-duty roller chains are available with heat-treated pins, side plates, and rollers. In addition to being heat treated, they are also factory pre-stretched, which reduces wear on these parts. If properly maintained, they can last for years, reducing the risk of failure or corrosion. Depending on the application, standard roller chains are available in different sizes. It can be purchased separately. There are several options to choose from, depending on the size and strength of the application.
PEER roller chains contain solid rollers to reduce shock loads on the sprocket teeth. Heat treating and preloading all components of the PEER chain helps minimize initial elongation. Hot-dip lubrication ensures complete lubrication of all chain components, extending their life and reducing maintenance costs. For heavy-duty applications, ASME/ANSI-B29.1 chain is a good choice.
Standard roller chains are made of steel or alloy steel. However, it can be made of other materials such as stainless steel. In addition to steel, stainless steel is often used in food processing machinery where chain lubrication is an issue. Brass and nylon are also sometimes used. However, they are not that popular. Therefore, you should always check with your supplier before purchasing. By comparing the tensile strength of two different chains and making an informed decision, you can get the best price and service.
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Chain without bushing

Bushless roller chains have advantages over conventional roller chains. Unlike conventional chains, bushless chains have extensive lateral flexibility, which increases the chain’s lubrication flow. The inner plates of bushless chains have protruding shoulders so the oil can flow through them more easily and efficiently. This is an important characteristic of a smooth-running chain. Additionally, bushless chains may have improved shifting performance.
The strength of a bushingless roller chain is measured in terms of tensile strength and fatigue strength. The former measures the load a chain can withstand before breaking. Fatigue strength is equally important, and factors that affect fatigue strength include the steel used to make the chain components, the pitch hole fabrication, the type of shot peening on the chain, and the design and thickness of the chain. For example, if the chain is too thin, it may not be enough for heavy-duty applications.
Like traditional roller chains, bushingless roller chains have two different types of links. The inner link has two inner plates connected by pins, while the outer chain has two outer plates held together by bushings. A bushingless roller chain is similar to a traditional chain, except it eliminates a step in the assembly process by stamping the tube into the inner plate. So if you want a smoother ride, a bushingless roller chain is a better choice.
There are two different sizes of bushingless roller chains. One size is designed for use with standard single-strand chains, while the other size is designed for use with double-strand or triple-strand chains. Bushless chains are generally shorter than conventional chains, so they can fit in tighter spaces. Bushless chains are made of the highest quality materials. These chain attachments are case hardened for optimum strength and durability.

Mute chain

The silent roller chain has a smooth, low-noise drive. They are made of stacked rows of flat chainplates with a gear-like profile that meshes with the sprocket teeth. Each chainplate is attached to a corresponding sprocket, which also allows the chain to bend. While these basic components are the same for every silent roller chain, there are many variations that allow them to be used in a variety of applications.
The most popular high-speed transmission, silent chains feature gear-like sprockets. They can be made from single or multiple strands of material. Single-strand chains are less expensive than multi-strand chains, but they tend to wear out faster if not lubricated. Single-strand roller chains can be used for years without lubrication, but for your application, wide silent chains are still worth considering.
The design and construction of silent chains make them ideal for conveying a wide variety of products. They have flat, heat-resistant surfaces. They are also durable and non-slip. They are available in a variety of pitch sizes, widths, and mounting styles. Whether you need chains for general purpose conveyors or glass bottle transport applications, we have you covered. Ask about the benefits of silent roller chain conveyors.
Inverted tooth chains are another option for quieter chains. These chains are designed to reduce noise from engine-related friction. Silent chains are more common, and manufacturers have fallen in love with them. A silent chain consists of several links connected to the sprocket teeth. Teeth rotate to reduce noise, vibration, and chord action. These are the main reasons why silent chains are so popular.
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ANSI chain pitch

To measure your bike’s chain pitch, you can use a caliper. This measurement is taken from the center of the rolling pin to the center of the next rolling pin. Chains come in many sizes, but ANSI is the most common chain standard in the United States. A caliper is handy if you’re not sure which size to buy, as it allows you to check for worn sprockets.
Chains that meet ANSI standards will be characterized by a certain pitch. This measurement is based on the width and spacing of the roll. The spacing is usually greater than the width. The standard number will be the right number for the width of the chain or the left number for the rollers. The number on the left indicates whether the chain is lightweight or heavyweight. Heavyweight chains are designated by the suffix “H”.
Common chain sizes are based on ANSI chain pitch. Pitch is the minimum distance between bushing and sprocket. The smaller the chain pitch, the greater the total distance between the two points. This means the chain will last longer. However, if you are buying a chain for a specific application, you should check the pitch carefully as it can affect the performance of the chain.

Roller chain wear measurement

The purpose of roller chain wear measurement is to prevent breakage by monitoring the strain on the chain. There are several ways to measure roller chain wear. The first is to remove the chain from its working position and measure the distance from the sprocket to its measuring end. Another way is to measure the pitch of the chain or the distance between two pins. This method is superior to other methods because it is convenient and accurate.
When measuring the wear of a roller chain, it is important to note that the elements of the chain will gradually deform. About 3.75% of the total wear will be on the pins and the rest will be on the internal links. These wear measurements will vary based on the nominal pitch of the chain and the amount of friction the chain is experiencing. Proper lubrication between pins and bushings, load and frequency of articulation all affect wear rates.
It is important to measure the amount of wear on the roller chain to avoid excessive machine failures. The longer the chain runs, the more wear it will wear. Although the length of the chain should be less than the center distance, the excessive load will cause premature wear. Therefore, lubrication is essential. Additionally, the sag of the chain should not exceed 2% to 4% of its center-to-center distance. Finally, check for unusual noise or visible defects. A common cause of excessive roller chain wear is the size of the load. Every chain manufacturer sets a maximum workload for its product.
There are several ways to measure roller chain wear. If using a high-speed drive, it should have at least 11 teeth, and a medium-speed drive should have at least 25 teeth. Also, be sure to check the length of the chain, even if you should. The same goes for the pin diameter, which should be the same or different pitch as the roller chain.

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