उत्पाद वर्णन
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
उत्पाद वर्णन
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: 10160, 14218, 14226, 2571, 26014, 142N, 150D, S30, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
| Model | आवाज़ का उतार-चढ़ाव | Dimension | Lateral Corner | Standard Measured Length (mm) | Measured Quantity | Tensile Strength (KN) | Weight (Kg/m) | |||||
| ए | F | G | J | K | S | |||||||
| 80H | 80 | 73 | 42 | 18.4 | 20 | 34.5 | 19.5 | 7 | 3032/3058 | 38 | 250 | 7.8 |
| X348 | 76.6 | 46 | 27 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| X458 | 102.4 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
| 468H | 102.4 | 84.1 | 47.8 | 18 | 29.5 | 42.9 | 22.2 | 9 | 3063.1/3090.2 | 30 | 318 | 11.5 |
| X658 | 153.2 | 55.6 | 35 | 16 | 16 | 57.2 | 17.5 | 7 | 3055.1/3082.8 | 20 | 210 | 4 |
| X678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 698 | 153.2 | 95.25 | 64 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
| 998 | 229.4 | 95.25 | 67.5 | 28 | 25.4 | 41.3 | 32 | 5 | 3205/3232.4 | 13 | 515 | 14.8 |
| 9118 | 229.4 | 123.8 | 76.2 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| S348 | 76.6 | 38.9 | 28.6 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| S458 | 102.4 | 52.1 | 35 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
| S678 | 153.2 | 69.8 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| S698 | 153.2 | 73 | 68.3 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
| S9118 | 229.4 | 98.4 | 77.8 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| F100 | 100 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 2991.3/3018.3 | 30 | 210 | 5.2 |
| F160 | 160 | 78 | 54 | 24 | 20.5 | 36 | 28 | 7 | 3190.7/3219.5 | 20 | 318 | 10.3 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
| सामग्री: | Alloy |
|---|---|
| संरचना: | Combined Chain |
| सतह का उपचार: | चमकाने |
| चेन का आकार: | 1/2"*11/128" |
| विशेषता: | Fire Resistant, Oil Resistant, Heat Resistant |
| Certificate: | SGS and ISO Standard |
| उदाहरण: |
US$ 5/Piece
1 पीस (न्यूनतम ऑर्डर) | |
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| अनुकूलन: |
उपलब्ध
| अनुकूलित अनुरोध |
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एक कन्वेयर चेन संचय और अनुक्रमण अनुप्रयोगों को कैसे संभालती है?
कन्वेयर सिस्टम में, संचय और अनुक्रमण कन्वेयर लाइन के साथ वस्तुओं की गति और स्थिति को नियंत्रित करने की विशिष्ट विधियों को संदर्भित करते हैं। एक कन्वेयर चेन विशेष घटकों और नियंत्रण तंत्रों के उपयोग के माध्यम से इन अनुप्रयोगों को प्रभावी ढंग से संभाल सकती है। यहाँ एक विस्तृत व्याख्या दी गई है:
संचय:
संचयन से तात्पर्य सामग्री के प्रवाह को नियंत्रित करने के लिए कन्वेयर पर वस्तुओं को अस्थायी रूप से संग्रहित करने या बफर करने की प्रक्रिया से है। संचयन अनुप्रयोगों के लिए डिज़ाइन की गई कन्वेयर श्रृंखलाओं में आमतौर पर कम घर्षण वाले चेन गाइड, संचयन क्षेत्र और सेंसर जैसी विशेषताएं शामिल होती हैं।
संचय कन्वेयर चेन प्रणाली में, चेन को अलग-अलग ज़ोन में विभाजित किया जाता है जहाँ वस्तुएँ जमा हो सकती हैं। जैसे ही उत्पाद किसी ज़ोन में प्रवेश करते हैं, चेन की गति धीमी हो जाती है या रुक जाती है, जिससे वस्तुएँ आपस में टकराए बिना जमा हो सकती हैं। सेंसर या फोटोइलेक्ट्रिक सेल प्रत्येक ज़ोन में वस्तुओं की उपस्थिति का पता लगाते हैं और चेन की गति को नियंत्रित करने के लिए संकेत प्रदान करते हैं।
– कन्वेयर चेन सिस्टम में संचय क्षेत्रों को विभिन्न तरीकों से नियंत्रित किया जा सकता है, जैसे कि मोटरयुक्त रोलर्स, वायवीय उपकरणों या इलेक्ट्रॉनिक सेंसरों के उपयोग से। इससे कन्वेयर लाइन पर वस्तुओं का नियंत्रित और समन्वित प्रवाह सुनिश्चित होता है।
अनुक्रमणिका:
– इंडेक्सिंग का तात्पर्य कन्वेयर लाइन पर विशिष्ट अंतरालों पर वस्तुओं की सटीक स्थिति निर्धारण से है। इसका उपयोग आमतौर पर उन अनुप्रयोगों में किया जाता है जहां सटीक स्थिति निर्धारण या अनुक्रमण की आवश्यकता होती है, जैसे कि असेंबली या पैकेजिंग प्रक्रियाएं।
– इंडेक्सिंग अनुप्रयोगों के लिए डिज़ाइन की गई कन्वेयर चेन में विशेष इंडेक्स पिन, स्टॉप या सटीक इंडेक्सिंग ड्राइव शामिल होते हैं। ये घटक एक साथ मिलकर कन्वेयर पर पूर्वनिर्धारित स्थानों पर वस्तुओं को सटीक रूप से रखने का काम करते हैं।
– कन्वेयर चेन सिस्टम के इंडेक्सिंग तंत्र को मैकेनिकल कैम, सर्वो मोटर या प्रोग्रामेबल लॉजिक कंट्रोलर (पीएलसी) द्वारा संचालित किया जा सकता है। सटीक असेंबली या पैकेजिंग कार्यों को सुनिश्चित करने के लिए इंडेक्सिंग गति को अन्य प्रक्रियाओं या मशीनों के साथ सिंक्रनाइज़ किया जा सकता है।
संचयन और अनुक्रमण क्षमताओं को मिलाकर, एक कन्वेयर चेन सिस्टम छँटाई, बफरिंग, अनुक्रमण और स्वचालित संयोजन सहित कई प्रकार के अनुप्रयोगों को संभाल सकता है। यह वस्तुओं के प्रवाह और स्थिति पर नियंत्रण प्रदान करता है, जिससे कुशल सामग्री प्रबंधन और अनुकूलित उत्पादन प्रक्रियाएँ संभव हो पाती हैं।
How does a conveyor chain contribute to overall production efficiency?
A conveyor chain plays a crucial role in enhancing overall production efficiency in various industries. Here are the ways in which it contributes to efficiency:
1. Continuous Material Flow: A conveyor chain enables continuous and uninterrupted material flow from one point to another. It eliminates the need for manual handling or transportation of goods, reducing downtime and delays in production processes.
2. Increased Throughput: By automating material handling, a conveyor chain enables faster and more efficient movement of goods. It allows for higher throughput and production rates, maximizing the utilization of resources and reducing cycle times.
3. Improved Productivity: With a conveyor chain, employees can focus on value-added tasks rather than manual material handling. This leads to improved productivity as workers can concentrate on more skilled and critical operations.
4. Efficient Resource Allocation: A well-designed conveyor chain system optimizes the utilization of space, allowing for efficient layout and organization of production areas. It helps in streamlining workflow and minimizing wastage of resources such as floor space, manpower, and equipment.
5. Quality Control: Conveyor chains can be integrated with inspection stations or automated processes to ensure quality control at various stages of production. This helps in detecting and rectifying any defects or inconsistencies, reducing the chances of faulty products reaching the market.
6. Reduced Material Handling Costs: By eliminating or minimizing manual material handling, a conveyor chain reduces labor costs associated with transportation, lifting, and carrying of goods. It also minimizes the risk of injuries or accidents related to manual handling.
7. Flexibility and Adaptability: Conveyor chains can be customized to suit specific production requirements. They can be designed to accommodate different types of products, handle various load capacities, and adapt to changes in production demands. This flexibility allows for seamless integration with existing production systems and easy scalability.
8. Safety and Ergonomics: Conveyor chains incorporate safety features such as guards, emergency stop buttons, and interlocks to ensure worker safety. They also promote ergonomic practices by reducing physical strain on workers and minimizing the risk of musculoskeletal injuries.
Overall, a well-designed and properly maintained conveyor chain system enhances production efficiency by optimizing material flow, increasing throughput, improving productivity, reducing costs, ensuring quality control, and prioritizing worker safety.
What factors should be considered when designing a conveyor chain system?
When designing a conveyor chain system, several factors need to be considered to ensure optimal performance and functionality. These factors include:
- Load Capacity: The load capacity of the conveyor chain system is a critical consideration. It involves determining the maximum weight and size of the materials or products to be conveyed. This information helps in selecting the appropriate chain type, size, and strength to handle the expected load.
- Speed and Throughput: The desired speed at which the conveyor system needs to operate and the expected throughput of materials are important factors. They influence the selection of chain pitch, sprocket size, and motor power to achieve the desired conveyor speed and material handling capacity.
- Environmental Conditions: The operating environment plays a crucial role in the design of a conveyor chain system. Factors such as temperature, humidity, dust, corrosive substances, and presence of water or chemicals impact the selection of materials for the chain, sprockets, and other components to ensure durability and resistance to wear and corrosion.
- Conveyor Layout and Configuration: The layout and configuration of the conveyor system are key considerations. Factors such as available space, conveyor path, incline or decline angles, and any required curves or turns affect the selection of chain type, sprocket arrangement, and overall system design.
- Maintenance and Accessibility: Easy access for maintenance and servicing is crucial for the longevity and efficient operation of the conveyor chain system. Considering factors such as lubrication points, chain tension adjustment mechanisms, and overall accessibility for inspections and repairs ensures smooth operation and minimizes downtime.
- Noise and Vibration: The level of noise and vibration generated by the conveyor chain system can impact the working environment. Design considerations such as selecting chain types with low noise characteristics, implementing proper lubrication, and using vibration-damping components help minimize noise and vibration levels.
- Safety: Safety is of paramount importance in conveyor chain system design. Factors such as guarding, emergency stop systems, proper alignment, and anti-slip measures need to be incorporated to ensure the safety of operators and prevent accidents or injuries.
Considering these factors during the design stage helps in selecting the appropriate conveyor chain type, size, and configuration to meet the specific requirements of the application, ensuring smooth and efficient material handling operations.
editor by CX 2023-08-18
