Engineering GuideUpdated September 4, 2023
Deskripsi Produk
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Product
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Standard Double Pitch Roller chain
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Bahan
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40Mn steel,304 stainless steel, 316 stainless steel and 201 stainless steel.
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Types
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Standard chains and special chains, such as A or B series chains, roller chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, gears, wheels and so on.
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Series
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A series(12.7-50.8mm pitches),B series (9.525-50.8mm pitches)and the heavy series.
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Short pitch precision roller chain
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Simplex Roller Chains&Bushing Chains:
04C-1,06C-1,085-1,08A-1,10A-1,12A-1,16A-1,20A-1,24A-1,28A-1,32A-1,36A-1,40A-1,48A-1
Duplex Roller Chains&Bushing Chains:
04C-2,06C-2,085-2,08A-2,10A-2,12A-2,16A-2,20A-2,24A-2,28A-2,32A-2,36A-2,40A-2,48A-2
Triplex Roller Chains&Bushing Chains:
04C-3,06C-2,085-3,08A-3,10A-3,12A-3,16A-3,20A-3,24A-3,28A-3,32A-3,36A-3,40A-3,48A-3
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Chain link type
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Standard links (without attachment) and non-standard links (with attachment).
A1: One-side,one hole cranked attachments.
A2: One-side,two holes cranked attachments.
K1: Both-side,one hole cranked attachments.
K2: Both-side,two hole cranked attachments.
D1: One-side,an extended pin on every outer link.
D3: One-side,two extended pin on every outer link.
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Our Products Advantage
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1. Every step from production order to the packing process has a strict quality inspection.
2. We have standard roller chain with 1.5 CZPT (DIN. ANSI.); Non-standard roller chain (customized acording to customer drawings).
3. Export products with high quality and low price.
4.We have a good service before and after-sale.
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1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
Biaya Pengiriman:
Perkiraan biaya pengiriman per unit.
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Akan dinegosiasikan
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| Bahan: |
Paduan logam |
| Struktur: |
Rantai Rol |
| Perlakuan Permukaan: |
Pemolesan |
| Contoh: |
US$ 35/kg
1 kg(Min.Order)
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Pesan Sampel
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| Kustomisasi: |
Tersedia
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Permintaan Khusus
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How does a conveyor chain handle inclined or declined conveyance?
A conveyor chain is designed to handle various types of conveyance, including inclined or declined applications. Here’s how a conveyor chain handles these situations:
1. Inclined Conveyance: When a conveyor system is required to move materials uphill, an inclined conveyor chain is used. The chain’s design includes special attachments or cleats that provide additional grip and prevent material from slipping or sliding backward. These attachments are strategically positioned along the chain to ensure effective conveyance on inclines.
2. Declined Conveyance: For conveyors that move materials downhill, a declined conveyor chain is utilized. Similar to inclined conveyance, the chain may have specialized attachments or cleats that help control the speed and prevent material from sliding too quickly. These attachments keep the material in place and ensure a controlled and efficient flow downward.
Both inclined and declined conveyance require careful consideration of the chain’s design, including the type and arrangement of attachments. The size, shape, and weight of the conveyed material also play a role in determining the appropriate chain configuration. It’s important to consult with conveyor chain manufacturers or experts to select the right chain and attachments for specific inclined or declined applications.
What are the factors to consider when selecting the pitch of a conveyor chain?
When selecting the pitch of a conveyor chain, several factors need to be considered to ensure optimal performance and efficiency. Here are the key factors:
1. Load Capacity: The pitch of the conveyor chain should be selected based on the anticipated load capacity of the system. Consider the weight and size of the conveyed materials to ensure the chain can handle the required load without exceeding its capacity.
2. Speed and Application: The operating speed of the conveyor system and the specific application play a role in determining the pitch. Higher speeds may require smaller pitch chains to maintain smooth and reliable operation.
3. Conveyor Length: The length of the conveyor system affects the selection of the chain pitch. Longer conveyors may require larger pitch chains to distribute the load and reduce tension on individual chain links.
4. Space Constraints: Consider the available space for the conveyor system. Smaller pitch chains may be preferred in applications with limited space to minimize the overall footprint of the conveyor.
5. Wear and Maintenance: The pitch selection should also consider the anticipated wear and maintenance requirements. Smaller pitch chains often provide better wear resistance and may require less frequent lubrication and maintenance.
6. Speed Regulation: If the conveyor system requires speed regulation or precise positioning, the pitch selection should align with the control capabilities of the drive system. Smaller pitch chains can offer finer control and accuracy.
7. Compatibility: Ensure that the selected pitch is compatible with other components of the conveyor system, including sprockets, guides, and attachments. They should be designed to work together smoothly and efficiently.
8. Application Environment: Consider the environmental conditions in which the conveyor will operate. Factors such as temperature, humidity, corrosive substances, or abrasive materials may influence the choice of chain pitch and material to ensure durability and longevity.
By considering these factors, you can select the appropriate pitch for the conveyor chain, ensuring optimal performance, longevity, and reliable operation of the system.
Bagaimana cara mengoptimalkan efisiensi sistem rantai konveyor?
Untuk mengoptimalkan efisiensi sistem rantai konveyor, beberapa faktor perlu dipertimbangkan dan diterapkan:
1. Desain Sistem: Pastikan sistem konveyor dirancang dengan benar untuk meminimalkan kehilangan energi, mengurangi gesekan, dan mengoptimalkan aliran material. Pertimbangkan faktor-faktor seperti panjang konveyor, sudut kemiringan/penurunan, serta jumlah dan penempatan unit penggerak untuk mencapai pengoperasian yang efisien.
2. Pemilihan Rantai: Pilih rantai konveyor yang sesuai berdasarkan persyaratan aplikasi spesifik, seperti kapasitas beban, kecepatan, dan kondisi lingkungan. Pertimbangkan faktor-faktor seperti material rantai, jarak antar mata rantai (pitch), dan kekuatan untuk memastikan kinerja optimal dan umur pakai yang panjang.
3. Pelumasan: Pelumasan rantai konveyor yang tepat sangat penting untuk mengurangi gesekan, keausan, dan konsumsi daya. Pilih pelumas yang tepat untuk aplikasi tersebut dan lakukan perawatan rutin pada tingkat pelumasan untuk memastikan pengoperasian rantai yang lancar.
4. Pengencangan dan Penyelarasan: Periksa dan sesuaikan secara berkala ketegangan dan penyelarasan rantai konveyor untuk mencegah kelonggaran atau ketegangan yang berlebihan. Pengencangan dan penyelarasan yang tepat membantu meminimalkan keausan rantai, mengurangi kehilangan energi, dan memastikan kinerja yang konsisten.
5. Perawatan Pencegahan: Terapkan program perawatan rutin untuk mengidentifikasi dan mengatasi potensi masalah sebelum masalah tersebut semakin parah. Ini termasuk membersihkan rantai, memeriksa sproket dan pemandu, mengganti komponen yang aus, dan memeriksa ketegangan dan keselarasan yang tepat. Sistem yang terawat dengan baik mengurangi waktu henti dan memperpanjang umur rantai.
6. Pemantauan Sistem: Manfaatkan alat pemantauan seperti sensor, kamera, atau sistem otomatis untuk melacak kinerja sistem rantai konveyor. Pemantauan dapat memberikan data berharga tentang tegangan rantai, keselarasan, kecepatan, dan konsumsi daya, sehingga memungkinkan penyesuaian dan optimasi tepat waktu.
7. Pelatihan dan Kesadaran Operator: Melatih operator tentang praktik terbaik untuk mengoperasikan dan memelihara sistem rantai konveyor. Meningkatkan kesadaran tentang efisiensi energi, penanganan yang tepat, dan protokol keselamatan untuk memastikan kinerja sistem yang optimal.
Dengan mempertimbangkan faktor-faktor ini dan menerapkan langkah-langkah yang tepat, efisiensi sistem rantai konveyor dapat dioptimalkan, sehingga meningkatkan produktivitas, mengurangi konsumsi energi, dan memperpanjang umur rantai.
Diedit oleh CX 2023-09-05
