Product Description
CHINAMFG rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.
All components are heat treated to achieve maximum strength.
Pre-loaded during the manufacturing process to minimize initial elongation.
Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.
| CHAIN NO. |
PITCH | BUSH WIDTH |
ROLLER DIA |
PIN | PLATE | MIN. TENSILE STRENGTH |
RATED TENSILE STRENGTH |
WEIGHT | ||||
| d | d2 | L1 | L2 | H | t/T | |||||||
| mm | mm | mm | mm | mm | mm | mm | mm | mm | KN/min | KN/min | kg/m | |
| HC120030 | 76.20 | 19.00 | 47.60 | 13.20 | 19.05 | 23.10 | 23.90 | 38.10 | 3.8/5.1 | 5.40 | 3.80 | 7.46 |
| HC240040 | 101.60 | 25.40 | 66.70 | 19.56 | 26.92 | 31.50 | 32.00 | 50.80 | 6.5/7.8 | 5.40 | 8.70 | 14.28 |
| HC240060 | 152.40 | 25.40 | 66.70 | 19.56 | 26.92 | 31.50 | 32.00 | 50.80 | 6.5/7.8 | 124.50 | 8.70 | 12.05 |
| DC180060HP | 152.40 | 19.05 | 47.60 | 13.20 | 19.05 | 23.10 | 23.90 | 39.00 | 5.08 | 66.60 | 5.50 | 5.35 |
| JH4P18HP | 101.60 | 19.10 | 47.60 | 13.20 | 19.05 | 23.10 | 23.90 | 39.00 | 5.08 | 66.60 | 5.50 | 8.03 |
| HB80 | 80.00 | 20.00 | 50.00 | 18.50 | 24.00 | 22.00 | 23.50 | 40.00 | 5.0/4.0 | 79.00 | 6.30 | 6.81 |
| HP100 | 100.00 | 22.00 | 45.00 | 12.00 | 16.00 | 22.50 | 23.50 | 35.00 | 5.00 | 75.00 | 6.00 | 6.20 |
| HP100F1 | 100.00 | 22.00 | 45.00 | 12.00 | 18.00 | 23.00 | 24.20 | 35.00 | 5.00 | 75.00 | 6.00 | 6.15 |
| Usage: | Transmission Chain, Conveyor Chain, Roller Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 3"*4" |
| Structure: | Roller Chain |
| Samples: |
US$ 10/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the required horsepower for a conveyor chain drive?
The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:
1. Determine the Total Resistance:
– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.
2. Convert the Resistance to Equivalent Inertia:
– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.
3. Calculate the Total Inertia:
– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.
4. Determine the Required Torque:
– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.
5. Convert Torque to Horsepower:
– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.
6. Consider Safety Factors and Efficiency:
– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.
– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.
It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.
How does lubrication affect the performance of a conveyor chain?
Lubrication plays a crucial role in the performance and longevity of a conveyor chain. Proper lubrication helps to reduce friction, wear, and heat generation, ensuring smooth operation and minimizing the risk of premature failure. Here’s how lubrication affects the performance of a conveyor chain:
1. Friction Reduction: Lubrication forms a thin film between the chain components, reducing friction between metal surfaces. This reduces the energy required for operation, minimizes heat generation, and prevents excessive wear and tear.
2. Wear Prevention: Lubrication forms a protective layer on the chain components, preventing direct metal-to-metal contact. This helps to reduce wear and extend the service life of the chain.
3. Corrosion Protection: Lubricants often contain anti-corrosion additives that protect the chain from rust and oxidation. This is particularly important in environments with high humidity or exposure to corrosive substances.
4. Noise Reduction: Proper lubrication reduces the noise generated during chain operation by minimizing friction and metal-to-metal contact. This can contribute to a quieter and more comfortable working environment.
5. Temperature Control: Lubrication helps to dissipate heat generated during chain operation, preventing excessive temperature rise. This is crucial in high-speed or heavy-duty applications where heat can lead to accelerated wear and reduced chain performance.
6. Maintenance and Service Life: Regular lubrication and proper lubricant selection are essential for maintaining the chain’s performance and extending its service life. Adequate lubrication reduces the need for frequent maintenance, minimizes downtime, and lowers overall operating costs.
It’s important to follow the manufacturer’s recommendations for lubrication frequency and use the appropriate lubricant for the conveyor chain. Regular inspections and maintenance checks should also be conducted to ensure proper lubrication levels and address any issues promptly. Proper lubrication practices will enhance the performance, reliability, and durability of the conveyor chain system.
What lubrication is recommended for conveyor chains?
Choosing the right lubrication for conveyor chains is crucial for maintaining their performance and extending their lifespan. Here are some commonly recommended lubricants:
- Chain Oil: Chain oil is specifically designed for lubricating conveyor chains. It provides excellent lubrication, reduces friction, and helps prevent wear and corrosion. Chain oils come in various viscosities to suit different operating conditions.
- Synthetic Lubricants: Synthetic lubricants, such as synthetic oils and greases, offer enhanced performance and durability. They have excellent temperature stability, high resistance to oxidation and degradation, and superior lubricating properties. Synthetic lubricants are suitable for applications with high temperatures, heavy loads, or extreme operating conditions.
- Food-Grade Lubricants: For conveyor chains used in food processing or other industries with strict hygiene requirements, food-grade lubricants are recommended. These lubricants are formulated to be safe for incidental food contact and comply with relevant regulations and standards.
- Dry Film Lubricants: In certain applications where liquid lubricants are not suitable, such as dusty or dirty environments, dry film lubricants can be used. These lubricants form a protective coating on the chain surfaces, reducing friction and preventing wear.
When selecting a lubricant, consider the operating conditions, such as temperature, speed, load, and environmental factors. Consult the manufacturer’s recommendations and guidelines to ensure you choose the appropriate lubrication product for your specific conveyor chain. Regularly monitor the lubrication levels and reapply as needed to maintain optimal chain performance.
editor by CX 2023-10-23
