Product Description
CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.
All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.
Pre-loaded during the manufacturing process to minimize initial elongation.
Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.
| ISO NO. |
ANSI NO. |
PITCH | BUSH WIDTH |
ROLLER DIA |
PIN | PLATE | TRANS PITCH |
MIN. STRENGTH |
AVG. STRENGTH |
WEIGHT | |||
| d | L1 | L2 | H | t/T | |||||||||
| mm | mm | mm | mm | mm | mm | mm | mm | mm | kgf | kgf | kg/m | ||
| *04C-2 | *25-2 | 6.350 | 3.18 | 3.30 | 2.31 | 7.10 | 7.90 | 5.90 | 0.75 | 6.40 | 7.00 | 8.60 | 0.28 |
| *06C-2 | *36-2 | 9.525 | 4.77 | 5.08 | 3.58 | 11.10 | 12.30 | 9.00 | 1.27 | 10.13 | 15.80 | 20.00 | 0.69 |
| 08A-2 | 40-2 | 12.700 | 7.85 | 7.77 | 3.96 | 15.50 | 16.70 | 12.00 | 1.52 | 14.38 | 27.60 | 34.50 | 1.30 |
| 571A-2 | 50-2 | 15.875 | 9.40 | 10.16 | 5.08 | 19.30 | 20.70 | 15.00 | 2.00 | 18.11 | 43.60 | 59.50 | 2.08 |
| 012A-2 | 60-2 | 19.050 | 12.57 | 11.91 | 5.94 | 24.05 | 25.95 | 18.00 | 2.40 | 22.78 | 62.30 | 80.60 | 3.09 |
| 016A-2 | 80-2 | 25.400 | 15.75 | 15.88 | 7.92 | 30.75 | 33.15 | 23.50 | 3.20 | 29.29 | 111.20 | 134.80 | 5.29 |
| 571A-2 | 100-2 | 31.750 | 18.90 | 19.05 | 9.52 | 37.70 | 41.10 | 30.00 | 4.00 | 35.76 | 173.50 | 224.30 | 8.01 |
| 571A-2 | 120-2 | 38.100 | 25.22 | 22.23 | 11.10 | 47.75 | 51.05 | 35.80 | 4.90 | 45.44 | 249.10 | 326.40 | 11.84 |
| 571A-2 | 140-2 | 44.450 | 25.22 | 25.40 | 12.70 | 51.35 | 55.35 | 41.50 | 5.60 | 48.87 | 338.10 | 409.00 | 14.89 |
| 032A-2 | 160-2 | 50.800 | 31.55 | 28.58 | 14.27 | 61.35 | 65.05 | 48.00 | 6.40 | 58.55 | 444.80 | 556.80 | 20.26 |
| 036A-2 | 180-2 | 57.150 | 35.48 | 35.71 | 17.46 | 69.25 | 73.65 | 54.00 | 7.20 | 65.84 | 560.50 | 652.80 | 27.62 |
| 040A-2 | 200-2 | 63.500 | 37.85 | 39.68 | 19.84 | 75.35 | 79.65 | 59.60 | 8.00 | 71.55 | 693.90 | 921.60 | 33.64 |
| Usage: | Transmission Chain, Conveyor Chain, Roller Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/4"~3" |
| Structure: | Roller Chain |
| Samples: |
US$ 10/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using a silent conveyor chain?
A silent conveyor chain, also known as a noise-reducing conveyor chain, offers several advantages in conveyor system applications:
1. Noise Reduction:
– One of the primary benefits of using a silent conveyor chain is the significant reduction in noise levels. These chains are specifically designed to minimize the noise generated during operation, creating a quieter and more comfortable working environment.
2. Improved Work Environment:
– By reducing noise levels, a silent conveyor chain contributes to a better work environment, particularly in settings where noise reduction is important, such as manufacturing facilities, warehouses, and distribution centers. It helps reduce employee fatigue, enhances communication, and improves overall worker satisfaction.
3. Compliance with Noise Regulations:
– In some industries or regions, there are specific noise regulations that must be met. Using a silent conveyor chain helps ensure compliance with these regulations, avoiding potential penalties and legal issues.
4. Increased Productivity:
– A quieter working environment created by a silent conveyor chain can lead to increased productivity. With reduced noise distractions, employees can focus better on their tasks, resulting in improved efficiency and output.
5. Extended Chain and Equipment Life:
– Silent conveyor chains are often designed with advanced materials and technologies that offer enhanced wear resistance and durability. They can withstand heavy loads, reduce friction, and minimize wear and tear on both the chain and the associated equipment, resulting in longer service life and reduced maintenance costs.
6. Versatility:
– Silent conveyor chains are available in various configurations and designs, making them compatible with a wide range of conveyor systems and applications. They can be used in different industries, including automotive, food processing, packaging, and more.
When considering a silent conveyor chain, it is important to consult with a reputable chain manufacturer or supplier to ensure the chain meets the specific requirements of the application.
How do you calculate the power requirements for a conveyor chain?
Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:
1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.
2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).
3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).
4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.
5. Determine the required power: Use the following formula to calculate the power requirements:
Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)
Where:
– Capacity is the weight per unit of time (from step 3)
– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors
– 33,000 is a conversion factor to convert the units to horsepower
– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)
6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.
It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.
How do you optimize the efficiency of a conveyor chain system?
To optimize the efficiency of a conveyor chain system, several factors should be considered and implemented:
1. System Design: Ensure that the conveyor system is properly designed to minimize energy losses, reduce friction, and optimize material flow. Consider factors such as conveyor length, incline/decline angles, and the number and placement of drive units to achieve efficient operation.
2. Chain Selection: Select the appropriate conveyor chain based on the specific application requirements, such as load capacity, speed, and environmental conditions. Consider factors like chain material, pitch, and strength to ensure optimal performance and longevity.
3. Lubrication: Proper lubrication of the conveyor chain is essential for reducing friction, wear, and power consumption. Choose the right lubricant for the application and regularly maintain the lubrication levels to ensure smooth chain operation.
4. Tensioning and Alignment: Regularly inspect and adjust the tension and alignment of the conveyor chain to prevent excessive slack or tightness. Proper tensioning and alignment help to minimize chain wear, reduce energy losses, and ensure consistent performance.
5. Preventive Maintenance: Implement a regular maintenance program to identify and address potential issues before they escalate. This includes cleaning the chain, inspecting sprockets and guides, replacing worn components, and checking for proper tension and alignment. A well-maintained system reduces downtime and extends the life of the chain.
6. System Monitoring: Utilize monitoring tools such as sensors, cameras, or automated systems to track the performance of the conveyor chain system. Monitoring can provide valuable data on chain tension, alignment, speed, and power consumption, allowing for timely adjustments and optimization.
7. Training and Operator Awareness: Train operators on best practices for operating and maintaining the conveyor chain system. Promote awareness of energy efficiency, proper handling, and safety protocols to ensure optimal system performance.
By considering these factors and implementing appropriate measures, the efficiency of a conveyor chain system can be optimized, leading to improved productivity, reduced energy consumption, and longer chain life.
editor by CX 2023-09-06
China Professional 08A10A12A 40 50-1 60-1 a Series Short Pitch Precision Driving Conveyor Roller Chains
Product Description
| DIN Chain No. | ISO/ANSI Chain No. | P/mm | d1/mm | L/mm | b1/mm | T/mm | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08A-1 | 40 | 12.70 | 7.92 | 16.70 | 7.85 | 1.50 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10A-1 | 50 | 15.875 | 10.16 | 20.70 | 9.40 | 2. Abbreviation: CHOHO Industry. √ HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033.
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time! We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
√ CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc. CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and other world famous exhibitions! COOPERATIVE CLIENT Broad Customer Channels Market Continues to Develop! Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10! FAQ 1. Are you manufacturer or trade Company?
How do you calculate the required horsepower for a conveyor chain drive?The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process: 1. Determine the Total Resistance: – Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system. 2. Convert the Resistance to Equivalent Inertia: – Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed. 3. Calculate the Total Inertia: – Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements. 4. Determine the Required Torque: – Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate. 5. Convert Torque to Horsepower: – Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor. 6. Consider Safety Factors and Efficiency: – Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth. – Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission. It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.
How do you calculate the power requirements for a conveyor chain?Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process: 1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads. 2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s). 3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour). 4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements. 5. Determine the required power: Use the following formula to calculate the power requirements: Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency) Where: – Capacity is the weight per unit of time (from step 3) – Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors – 33,000 is a conversion factor to convert the units to horsepower – Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency) 6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity. It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.
What are the noise levels associated with conveyor chains?The noise levels associated with conveyor chains can vary depending on several factors: 1. Chain Type: Different types of conveyor chains produce varying noise levels. For example, roller chains tend to generate more noise compared to silent chains or plastic modular chains. 2. Speed: The speed at which the conveyor chain operates can influence the noise level. Higher speeds generally result in increased noise due to the impact and friction between the chain and other components. 3. Chain Condition: The condition of the conveyor chain plays a role in noise generation. Worn-out or improperly maintained chains can produce more noise due to increased friction and vibration. 4. Surrounding Environment: The noise levels can also be affected by the environment in which the conveyor system operates. Factors such as the presence of other machinery, acoustics of the facility, and noise insulation measures can impact the overall noise level. 5. Design and Components: The design of the conveyor system and the choice of components can influence noise levels. Factors such as the use of noise-reducing materials, proper alignment of components, and vibration dampening measures can help reduce noise. It is important to note that excessive noise levels in the workplace can have adverse effects on the well-being of employees and may require noise control measures to comply with occupational health and safety regulations. Implementing noise reduction strategies like using noise-dampening materials, incorporating proper lubrication, maintaining chain tension, and applying vibration isolation techniques can help minimize the noise associated with conveyor chains.
China best 10A-2 A Series Short Pitch Roller Chains Short Pitch Transmission Roller ChainProduct Description
CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation. All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength. Pre-loaded during the manufacturing process to minimize initial elongation. Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.
What are the considerations for selecting a low-maintenance conveyor chain?When selecting a low-maintenance conveyor chain, several considerations should be taken into account: 1. Material Selection: – Choose a conveyor chain made from materials that are resistant to wear, corrosion, and contamination. Stainless steel, plastic, or self-lubricating chains are commonly used for their durability and low maintenance requirements. 2. Lubrication-Free Design: – Look for conveyor chains that have a self-lubricating design or are pre-lubricated with materials that reduce friction and eliminate the need for additional lubrication. This helps to minimize maintenance tasks associated with regular lubrication. 3. Sealed Construction: – Consider conveyor chains with sealed construction to prevent the ingress of dirt, debris, and moisture. Sealed chains require less frequent cleaning and maintenance, making them ideal for low-maintenance applications. 4. Easy Cleaning: – Opt for conveyor chains that are designed for easy cleaning. Smooth surfaces, open structures, and accessible components allow for quick and efficient cleaning, reducing maintenance time and effort. 5. Resistance to Contamination: – Select a conveyor chain that is resistant to contamination. This includes resistance to chemicals, oils, greases, and other substances commonly found in the application environment. Chains that can withstand contamination require less frequent cleaning and maintenance. 6. Wear Monitoring: – Look for conveyor chains that have wear monitoring features, such as wear indicators or sensors. These features help to identify chain wear and provide timely maintenance alerts, allowing for proactive replacement or adjustment. 7. Manufacturer Support: – Consider the support provided by the chain manufacturer. A reputable manufacturer will offer guidance on maintenance intervals, replacement schedules, and provide technical assistance to ensure the proper functioning of the chain. By considering these factors, you can select a low-maintenance conveyor chain that minimizes the need for frequent inspections, lubrication, cleaning, and replacement, resulting in reduced maintenance efforts and costs.
What are the safety measures for working with heavy-duty conveyor chains?Working with heavy-duty conveyor chains requires strict adherence to safety measures to protect the workers and maintain a safe working environment. Here are some important safety measures to consider: 1. Proper Training: All personnel involved in working with conveyor chains should receive comprehensive training on the safe operation and maintenance of the equipment. This includes understanding the potential hazards, safety procedures, and proper use of personal protective equipment (PPE). 2. Equipment Inspection: Regular inspection of the conveyor chain and associated components is crucial to identify any signs of wear, damage, or malfunction. This includes checking for loose fasteners, worn sprockets, misalignment, and any other potential hazards. Any issues should be addressed promptly to prevent accidents. 3. Lockout/Tagout: Before performing any maintenance or repair tasks on the conveyor chain, proper lockout/tagout procedures must be followed. This ensures that the equipment is de-energized and isolated from any power source to prevent accidental startup or movement. 4. Personal Protective Equipment (PPE): Workers should wear appropriate PPE, including safety glasses, gloves, steel-toed boots, and hearing protection. The specific PPE requirements may vary depending on the nature of the work and the potential hazards involved. 5. Safe Work Practices: Workers should follow safe work practices, such as avoiding loose clothing or jewelry that can get caught in the chain, keeping hands and clothing clear of moving parts, and using proper lifting techniques when handling heavy loads. 6. Emergency Stop Systems: Conveyor systems should be equipped with emergency stop buttons or pull cords that allow workers to quickly stop the chain in case of an emergency or hazardous situation. 7. Regular Maintenance: Scheduled maintenance and lubrication of the conveyor chain should be performed according to the manufacturer’s recommendations. This helps to ensure optimal performance and minimize the risk of unexpected failures. 8. Clear Warning Signs and Labels: Proper signage, warning labels, and safety instructions should be clearly displayed near the conveyor chain system to remind workers of potential hazards and safe operating procedures. 9. Regular Safety Training and Communication: Ongoing safety training and communication among the workforce are vital to reinforce safe practices and raise awareness of any changes or updates to safety protocols. By implementing these safety measures and fostering a safety-conscious culture, the risks associated with working with heavy-duty conveyor chains can be minimized, ensuring the well-being of the workers and the efficient operation of the equipment.
What are the common causes of conveyor chain failures?Conveyor chain failures can occur due to various reasons, and identifying the root cause is crucial for preventing future issues. Here are some common causes of conveyor chain failures:
Regular maintenance, proper lubrication, adequate training for operators, and adherence to manufacturer guidelines can help mitigate these common causes of conveyor chain failures. Conducting routine inspections, promptly addressing issues, and replacing worn components can also significantly extend the life of the conveyor chain.
China high quality Driving chain Short pitch precision roller chains A series 16A-5 near me shopQuick Details Applicable Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops Standard or Nonstandard: Standard Type: Roller Chain Tensile Strength: Standard Place of Origin: Zhejiang, China Brand Name: ep Model Number: All Product name: Roller chain Certificate: ISO, ANSI, DIN, BS Pitch: 4.7625~114.3mm Surface Treatment: natural/sand-blasted Application: Machinery Parts Service: OEM ODM Row: Simplex/Duplex/Triplex roller chains Port: Any sea port or airport in China Packing: Chain+ Plastic Bag+ Carton+ Wooden case Supply Ability Supply Ability: 10000 Meter/Meters per Month Standard Roller Chains Are In stock Packaging & Delivery Packaging Details: Standard Roller Chains: Packaged in boxes and wooden cases, or packaged in reels and then on pallets. Port: Any sea port or airport in China drive chain2 drive chain3 drive chain4 drive chain1 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
