Tag Archives: special roller chain

China factory Standard Chains and Special Alloy/Carbon Steel CZPT roller Conveyor Chain

Product Description

ISO16949: 2009 Approved Industrial Chain 

Why Choose Us? 

1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in china and have 6 subsidiaries abroad;
2. we covering a production area of 200,100 square meters, have more than 1,800 sets of advanced equipment and over 3,100 highly skilled employees, the annual production capacity has exceeded 20,000,000meters;
3. we specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, industrial chains, sprockets, gears, wheels and so on;
4. we have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.

5. Our partners among world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, etc.
 

1. Industrial Chain Parts

2. Production flow chart
1. Incoming material
2. Inspection
3. Production of chain board (cold roll steel/punch/heat treatment/shot blasting/cleaning)
4. Production of roller(burr wiping & smear/heat treatment/wiping grinding/cleaning)
5. Production of quill(burr wiping & smear/centerless cylindrical grinding/heat treatment/shining)
6. Production of shaft(cutting/chamfering/heat treatment/ centerless cylindrical grinding/cleaning)
7. Assembling
8. Final inspection
9. Packing

3. Certificate


4. 
Company Information

HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd was founded in 1 9 9 1, and now it has five wholly owned subsidiaries, one in ZheJiang  province, other four in HangZhou, ZHangZhoug province, it is a professional manufacturer of chains, sprockets, tooth gears and various power transmission products.

 

The group has XIHU (WEST LAKE) DIS.HUA, ZIQIANG brands, is focused on producing all variety of standard roller chains and special chains, such as conveyor chain, stainless steel chain, agricultural chain. With Xihu (West Lake) Dis.hua brand registered in more than 70 countries like America, Europe, Japan, it is building long term cooperation with these world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR. 

 

There is a technical center of province level, Xihu (West Lake) Dis.hua academician working station, experiment station for Xihu (West Lake) Dis.hua post doctors, and national hundreds of program set up in Xihu (West Lake) Dis.hua group. With these platforms and strong technical ability, the more than hundreds of Engineers and technicians have developed all variety of special high precise and high strength products, conducted mold programs for key components in the car and national industry revitalizing program. 

 

Great attention has been paid on environmental protection and energy saving. The product well displays environmental protection and energy saving. In the year of 2 0 0 0, Xihu (West Lake) Dis.hua took the lead in gaining I S O 1 4 0 0 1 environment management certificate and thereafter passed the inspection of clean production and recycling economy, winning the title of “ZHangZhoug Green Enterprise”.

 

“We are always serving our customers with our best products.”

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Usage: Conveyor Chain
Material: Alloy/Carbon Steel
Surface Treatment: Electroplating
Feature: Heat Resistant
Chain Size: 1/2"*11/128"
Structure: Roller Chain
Customization:
Available

|

Customized Request

conveyor

How does a conveyor chain handle inclined or declined conveyance?

A conveyor chain is designed to handle various types of conveyance, including inclined or declined applications. Here’s how a conveyor chain handles these situations:

1. Inclined Conveyance: When a conveyor system is required to move materials uphill, an inclined conveyor chain is used. The chain’s design includes special attachments or cleats that provide additional grip and prevent material from slipping or sliding backward. These attachments are strategically positioned along the chain to ensure effective conveyance on inclines.

2. Declined Conveyance: For conveyors that move materials downhill, a declined conveyor chain is utilized. Similar to inclined conveyance, the chain may have specialized attachments or cleats that help control the speed and prevent material from sliding too quickly. These attachments keep the material in place and ensure a controlled and efficient flow downward.

Both inclined and declined conveyance require careful consideration of the chain’s design, including the type and arrangement of attachments. The size, shape, and weight of the conveyed material also play a role in determining the appropriate chain configuration. It’s important to consult with conveyor chain manufacturers or experts to select the right chain and attachments for specific inclined or declined applications.

conveyor

How does a conveyor chain contribute to overall production efficiency?

A conveyor chain plays a crucial role in enhancing overall production efficiency in various industries. Here are the ways in which it contributes to efficiency:

1. Continuous Material Flow: A conveyor chain enables continuous and uninterrupted material flow from one point to another. It eliminates the need for manual handling or transportation of goods, reducing downtime and delays in production processes.

2. Increased Throughput: By automating material handling, a conveyor chain enables faster and more efficient movement of goods. It allows for higher throughput and production rates, maximizing the utilization of resources and reducing cycle times.

3. Improved Productivity: With a conveyor chain, employees can focus on value-added tasks rather than manual material handling. This leads to improved productivity as workers can concentrate on more skilled and critical operations.

4. Efficient Resource Allocation: A well-designed conveyor chain system optimizes the utilization of space, allowing for efficient layout and organization of production areas. It helps in streamlining workflow and minimizing wastage of resources such as floor space, manpower, and equipment.

5. Quality Control: Conveyor chains can be integrated with inspection stations or automated processes to ensure quality control at various stages of production. This helps in detecting and rectifying any defects or inconsistencies, reducing the chances of faulty products reaching the market.

6. Reduced Material Handling Costs: By eliminating or minimizing manual material handling, a conveyor chain reduces labor costs associated with transportation, lifting, and carrying of goods. It also minimizes the risk of injuries or accidents related to manual handling.

7. Flexibility and Adaptability: Conveyor chains can be customized to suit specific production requirements. They can be designed to accommodate different types of products, handle various load capacities, and adapt to changes in production demands. This flexibility allows for seamless integration with existing production systems and easy scalability.

8. Safety and Ergonomics: Conveyor chains incorporate safety features such as guards, emergency stop buttons, and interlocks to ensure worker safety. They also promote ergonomic practices by reducing physical strain on workers and minimizing the risk of musculoskeletal injuries.

Overall, a well-designed and properly maintained conveyor chain system enhances production efficiency by optimizing material flow, increasing throughput, improving productivity, reducing costs, ensuring quality control, and prioritizing worker safety.

conveyor

What factors should be considered when designing a conveyor chain system?

When designing a conveyor chain system, several factors need to be considered to ensure optimal performance and functionality. These factors include:

  • Load Capacity: The load capacity of the conveyor chain system is a critical consideration. It involves determining the maximum weight and size of the materials or products to be conveyed. This information helps in selecting the appropriate chain type, size, and strength to handle the expected load.
  • Speed and Throughput: The desired speed at which the conveyor system needs to operate and the expected throughput of materials are important factors. They influence the selection of chain pitch, sprocket size, and motor power to achieve the desired conveyor speed and material handling capacity.
  • Environmental Conditions: The operating environment plays a crucial role in the design of a conveyor chain system. Factors such as temperature, humidity, dust, corrosive substances, and presence of water or chemicals impact the selection of materials for the chain, sprockets, and other components to ensure durability and resistance to wear and corrosion.
  • Conveyor Layout and Configuration: The layout and configuration of the conveyor system are key considerations. Factors such as available space, conveyor path, incline or decline angles, and any required curves or turns affect the selection of chain type, sprocket arrangement, and overall system design.
  • Maintenance and Accessibility: Easy access for maintenance and servicing is crucial for the longevity and efficient operation of the conveyor chain system. Considering factors such as lubrication points, chain tension adjustment mechanisms, and overall accessibility for inspections and repairs ensures smooth operation and minimizes downtime.
  • Noise and Vibration: The level of noise and vibration generated by the conveyor chain system can impact the working environment. Design considerations such as selecting chain types with low noise characteristics, implementing proper lubrication, and using vibration-damping components help minimize noise and vibration levels.
  • Safety: Safety is of paramount importance in conveyor chain system design. Factors such as guarding, emergency stop systems, proper alignment, and anti-slip measures need to be incorporated to ensure the safety of operators and prevent accidents or injuries.

Considering these factors during the design stage helps in selecting the appropriate conveyor chain type, size, and configuration to meet the specific requirements of the application, ensuring smooth and efficient material handling operations.

China factory Standard Chains and Special Alloy/Carbon Steel CZPT roller Conveyor Chain  China factory Standard Chains and Special Alloy/Carbon Steel CZPT roller Conveyor Chain
editor by CX 2024-04-24

China Professional Electroplating Alloy/Carbon Steel CZPT wooden case/container Standard Chains and Special Hoisting Roller Chain with Good quality

ProductDescription

ISO16949:2009ApprovedIndustrialChain 

WhyChooseUs? 

one. HangZhouXihu (West Lake) Dis.huaChainGroupCo.,Ltdestablishedin1991,wehave5subsidiariesinchinaandhave6subsidiariesabroad
2. wecoveringaproductionareaof200,100squaremeters,havemorethan1,800setsofadvancedequipmentandover3,100highlyskilledemployees,theannualproductioncapacityhasexceeded20,000,000meters
three. wespecializedinproducingallkindsofstandardchainsandspecialchains,suchasAorBserieschains,drivingchains,conveyorchains,hoistingchains,agriculturalchains,sprockets, industrialchains, sprockets,gears,wheels andsoon
four. wehaveobtainedISO9001,ISO14001,ISO16969,AAAandAPIcertificates.

5. Ourpartnersamongworldtopenterprises,suchasJOHNDEERE,NEWHOLLAND,CLAAS,HONDA,KUBOTA,YANMAR,and many others.
 

1.IndustrialChainParts

2.Productionflowchart
1.Incomingmaterial
two.Inspection
three.Productionofchainboard(coldrollsteel/punch/heattreatment/shotblasting/cleansing)
4.Productionofroller(burrwiping& smear/heattreatment/wipinggrinding/cleansing)
five.Productionofquill(burrwiping& smear/centerlesscylindricalgrinding/heattreatment/shining)
6.Productionofshaft(reducing/chamfering/heattreatment/ centerlesscylindricalgrinding/cleansing)
seven.Assembling
eight.Finalinspection
9.Packing

3.Certification


four. 
Company Information

HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd was founded in 1 9 9 1, and now it has five wholly owned subsidiaries, one in ZheJiang  province, other four in HangZhou, ZHangZhoug province, it is a professional manufacturer of chains, sprockets, tooth gears and various power transmission products.

 

The group has XIHU (WEST LAKE) DIS.HUA, ZIQIANG brands, is focused on producing all variety of standard roller chains and special chains, such as conveyor chain, stainless steel chain, agricultural chain. With Xihu (West Lake) Dis.hua brand registered in more than 70 countries like America, Europe, Japan, it is building long term cooperation with these world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR. 

 

There is a technical center of province level, Xihu (West Lake) Dis.hua academician working station, experiment station for Xihu (West Lake) Dis.hua post doctors, and national hundreds of program set up in Xihu (West Lake) Dis.hua group. With these platforms and strong technical ability, the more than hundreds of Engineers and technicians have developed all variety of special high precise and high strength products, conducted mold programs for key components in the car and national industry revitalizing program. 

 

Great attention has been paid on environmental protection and energy saving. The product well displays environmental protection and energy saving. In the year of 2 0 0 0, Xihu (West Lake) Dis.hua took the lead in gaining I S O 1 4 0 0 1 environment management certificate and thereafter passed the inspection of clean production and recycling economy, winning the title of “ZHangZhoug Green Enterprise”.

 

“We are always serving our customers with our best products.”

How to choose a drive chain

The method of manufacturing a generate chain starts off with bushing. The two inner and outer diameters are strictly measured to make certain limited tolerances. The roundness of the bushing is crucial as irregular surfaces in the get in touch with region can result in accelerated wear and shorten chain life. That’s why the CZPT producing process is meticulously designed to enhance the use overall performance of the chain. There are many varieties of bushings which includes roller, forged rivetless, flat prime, and timing.
chain

roller chain

The tensile energy of a roller chain is the variety of pounds it can endure before breaking. Tiredness energy is equally crucial, despite the fact that the two do not always go hand in hand. Exhaustion toughness relies upon on many variables, like the high quality of metal used in manufacturing, the top quality of the pitch holes, the kind of shot peening utilised, and the thickness and style of the link plates. Right here are some issues to take into account when choosing a roller chain for a push chain.
When sizing a chain, first figure out how considerably electricity will be sent. Then, determine how several teeth you need to have for the travel sprocket. The equipment ratio is around 2:1. The amount of sprocket enamel relies upon on the measurement of the motor. A chain with a higher tooth rely demands much less tooth than a more compact chain. The measurement of the drive sprocket also depends on the horsepower of the motor.
Prior to installing rollers or conveyor chains, make positive the generate method is correctly aligned. If the push chain is misaligned, the load on other parts will be uneven. This can cause abnormal dress in on the sprocket or roller chain. Also, verify that the sprocket is as near to the bearing as possible. Connecting hyperlinks can be secured using openings or spring clips.
Various manufacturing procedures can impact the overall performance of the roller chain. Some manufacturers have chains pre-mounted at the factory to minimize preliminary stretch. Other folks develop chains by preloading sprockets and making certain regular precision heat remedy. The closing product might have better elongation or much less wear than prior merchandise. It is ideal to comply with the manufacturer’s recommendations to extend the lifestyle of the roller chain. If you are intrigued in getting a new generate chain, make sure you make contact with a reliable provider in your region.

Fall forged rivetless chain

Cast rivetless push chains are best for applications exactly where versatility and power are vital. The chain is made up of cast metal elements for large toughness and light-weight. These chain assemblies are easy to assemble with no the use of equipment and are frequently employed on carts, assembly strains, and drag conveyors. They are also compatible with relevant chain, travel, and accent goods. They have a brief turning radius and consequently large flexibility and power.
The X-348 Solid Rivetless Chain is an illustration of these kinds of a push chain. This chain is perfect for automated devices that operate late at evening. It is accessible in a variety of weight limits and sizes. The chain is pre-pressured soon after assembly, and a two-yr elements replacement warranty is common. Its longevity is also improved by the inclusion of drive canines that have interaction the front floating canine on the top free of charge cart.
In addition to this kind of chain, CZPT also offers a entire line of Caterpillar Push chains. They are created to provide exhaustion-free of charge procedure. The push jaws are 1-piece cast induction hardened steel suitable with cast rivetless chains. There are many particular personalized chains to pick from. These solid chains can be set up on Caterpillars as effectively as other kinds of tractors for maximum sturdiness and performance.
Distributors of cast chain products offer a range of dimensions, pitches, and materials for materials dealing with and conveying systems. Generally, this type of chain is utilised in conveyor and lifting apps and ranges from 3 inches to 9 inches. Based on dimension and thickness, it is perfect for a assortment of industries like automotive, foods, paper, and metal mills. In addition, the chain is corrosion-resistant and corrosion-cost-free.
chain

flat prime chain

The flat-top drive chain is utilized for conveying large and medium workpiece pallets. These chains are obtainable in a selection of materials and styles, like plastic, steel, and stainless steel. The metal flat best chain gives higher dress in resistance and superb sound reduction. Metal flat-best chains are ideal for applications necessitating higher loads and outstanding workmanship. Hd profiles are compatible with metal flat-best chains and are hugely suggested for intense applications.
CZPT generates two sorts of flat-prime chains. Tabletop chains are similar to wing doorway hinges, although MatTop chains are assembled utilizing total-width pins. Each kinds are accessible in standard widths of 3.twenty five to 12 inches and are shipped in ten-foot sections. The two varieties can be shaped according to the width of the chain.
Double hinge pin flat-best chains are obtainable with a range of hinge pins. There are TAB and standard hinge pins for diverse equipment and push techniques. A flat-leading chain with dual-hinge pins will give greater load carrying capacity, but be informed of the hinge pin measurement and design essential for your software. The hinge pins must be extended enough to make sure a easy and easy shipping and delivery. Double hinge pin flat prime generate chains are offered in a variety of measurements and types.
Utilizing standardized parts and modules, the flat-prime chain conveyor technique is extremely adaptable and can be seamlessly built-in into any manufacturing procedure. It can also be prolonged to handle a wider selection of containers. Utilizing a solitary generate, the CZPT method can be extended to a duration of 40 meters. Its versatility can make it the choice of several industries. There is also a vast range of flat-leading travel chains to select from.

time chain

The travel chain is a critical element of any internal combustion motor. They transmit the rotation of the crankshaft to the camshaft through the timing chain. These chains have been standard in vehicles because the turn of the twentieth century, and while toothed belts have grow to be a a lot more expense-successful substitute, companies this sort of as Mercedes-Benz and BMW continue to be faithful to conventional chain drives.
Timing chains occur in numerous designs and measurements, with distinct designs relying on the sort of load they must carry. Roller chains are the most widespread and provide an exceptional stability of strength and NVH efficiency. Its design and style is related to a bicycle chain, and the inner website link is made up of two blades pressed into the holes of the sprocket. Roller chains can also pass via scaled-down diameter sprockets, and roller chains just take up considerably less place than chain back links.
The size of the chain enables it to stretch more than time. In addition, improper oil upkeep can guide to untimely timing chain injury. With out an oil modify, the chain is not lubricated, triggering the rollers and links to rub in opposition to every single other. This can result in abnormal chain use and at some point chain breakage. To steer clear of premature timing chain failure, it is a good idea to have your car inspected by a mechanic.
For automotive timing chains, the CZPT site gives the best charges for the timing chain you require. You can discover the proper timing chain for your car by registering on this site. You can also contact a mechanic to get the components you want. If you do not know how to diagnose your timing system, you can often check out the owner’s manual or the manufacturer’s site. It is critical to follow the manufacturer’s suggestions to avoid catastrophic failure.
chain

Oil-impregnated bushing

Oil-impregnated bushings for generate chains are an superb solution to drive chain lubrication issues. Normally, push chains require additional lubrication, but by adding specific oil-impregnated bushings, the chain can run with no lubrication. Oil-immersed bushings, this sort of as those of the CZPT manufacturer for CZPT, are specifically produced for this objective. They capture oil during procedure and launch it on to the bearing surfaces, returning it to the bushing by capillary action.
Given that their introduction to the automotive business, engineered composite plastic bushings have been proven to give longer service daily life and preserve up to forty% in routine maintenance fees. They have replaced bronze in thousands of purposes, such as pumps, medical equipment, and food processing machinery. Simply because oil-impregnated bronze bearings count on capillary motion, they have to rotate to keep a comprehensive lubricating movie. Nevertheless, numerous factors avoid this film from completely forming, which includes low speeds and intermittent use.
Throughout the production approach, oil-impregnated bushings are produced to meet the use resistance specifications of the travel chain. The sintered density of the oil-impregnated sintered bushing decides its mechanical toughness. The greater sintered density boosts the wear resistance of the oil-impregnated bushing but lowers the mechanical power.
Whether or not or not a drive chain is lubricated will figure out its all round existence. Proper lubrication can extend chain lifestyle by a hundred% compared to a chain with no suitable lubrication. Appropriate lubrication signifies making use of substantial-high quality oils with no additives and oils that flow freely at prevailing temperatures. Oblique heating is required by immersing the push chain in the molten pool as specific additives stop oil from coming into the chain joint.

China Professional Electroplating Alloy/Carbon Steel CZPT wooden case/container Standard Chains and Special Hoisting Roller Chain     with Good quality