China high quality Transmission Cast Stainless Steel Double Pitch Drag Drive Roller Conveyor Chain

Product Description

Sfr Transmission Cast Stainless Steel Plastic Double Pitch Pintle Drag Drive Roller Conveyor Chain

Products Description

Stainless steel chains are widely used in food processing, pharmaceutical, chemical production, rubber processing, non-ferrous metal smelting, electronic equipment, environmental protection equipment and heat treatment equipment and other fields of mechanical transmission and conveying equipment.

Traction chains are widely used in forklifts, CHINAMFG stackers, textile machinery, parking garages, drilling rigs, aerial work platforms, pipe benders, etc.

Drive chains are mainly used to transmit power and are widely used in agricultural machinery, construction machinery, escalator drive, logistics and packaging machinery industries.

Conveyor chain is widely used in food, wood and paper, logistics, packaging machinery, building materials machinery, environmental protection equipment and other industries for material conveying

Details Images

 

Agricultural Machinery Chain

Agricultural machinery chains are mainly used in rice, wheat, corn, cotton and other agricultural machinery to provide driving and conveying functions to realize the mechanization of the whole process of agricultural production from plowing, sowing to harvesting.

 

Conveyor chain

Conveyor chain products are characterized by high strength, wear resistance, high precision, corrosion resistance, temperature resistance, etc. to meet the needs of efficient, smooth and reliable conveying

 

Drive chains

The transmission chain adopts high-quality raw materials and advanced technology to develop a series of high-end chain transmission products with high wear resistance, high fatigue strength and high precision.

Product Paramenters

 

Company Profile

SFR Chain Group has been excelling at manufacturing and innovating motorcycle and industrial chain since 1991,always focusing on high quality and innovation to stay in the pole position of the industry.

SFR operates 4 fully owned factories and 1 joint venture, certified by ISO9002, ISO9001 and ISO/TS16949 Quality Management System.

SFR offers over 2000 series, which are exported to over 60 countries all over the World, and are widely used in variety of fields. Such as agricultural machines, motorcycles, metallurgy, wood processing, or food and beverage processing, among others. We at SFR Chain always adhere to the group’s spirit of integrity, efficiency and innovation:”We strive to offer the best products and service to our customers”

 

SFR is a global professional supplier focusing on chain drive solutions, with famous chain drive brands such as SFR, SUNFUN, MOTOMAX, EP and TVH.

Our commitment to R&D led SFR to establish atable cooperation with several ell-known universities and research institutes in China, as well as setting up an Intelligent Chain Drive Research Center within the group, altogether resulting in its more than 70 patents. This allows us to offer the widest range of power transmission and conveyor chain at the most competitive prices.

Since 1991, it has become a leading company in the chain industry with 5 production bases, about 110,000 square CHINAMFG of factory space, more than 180 patents, more than 2,000 chain varieties, more than 8,000 product specifications,exports to more than 80 countries worldwide. Products are widely used in many fields such as logistics and conveying, food industry, petroleum industry, engineering machinery, lifting equipment, packaging machinery processing, environmental protection equipment, tobacco machinery, etc.

Factory equipment

SFR will continue to increase the investment in manufacturing, R&D, follow the wave of Industry 4.0, continuously improve the company’s technology, product, marketing and brand power, enhance the company’s comprehensive strength, and provide customers with better chain drive solutions.

High-speed punching of industrial chain plates Automatic high-speed punching, high efficiency, high precision, and good sound insulation and environmental protection measures.

Motorcycle chain automatic assembly line The chain automatic assembly line integrates the processes of parts loading, chain assembly, automatic detection, pre-stretching, head riveting, and oiling to achieve the real automatic and efficient agricultural chain automatic assembly.

Automatic assembly line for agricultural chains Using the design of electromechanical integration, the mechanical mold and pneumatic and hydraulic parts are effectively combined together to realize the automatic assembly of complex structure chains.

Testing Machine 

SFR Chain currently has 5 manufacturing plants covering over 50,000 square CHINAMFG and employing nearly 1,000 people. We bring in top talent and some of the manufacturing equipment used for manufacturing and inspection to provide the highest quality standards and create effective economies of scale.

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/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Electroplating, Zinc Plating
Structure: Roller Chain, Hollow Chain
Material: Stainless Steel, Alloy
Type: Roller Chain, Double Pitch Chain
Samples:
US$ 2/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

conveyor

Can a conveyor chain be used in extreme temperature environments?

Yes, conveyor chains can be designed and manufactured to withstand extreme temperature environments. The suitability of a conveyor chain for high or low-temperature applications depends on the material composition and construction of the chain.

1. High-Temperature Environments: For applications involving high temperatures, conveyor chains made of heat-resistant materials such as stainless steel or special alloys are commonly used. These chains can withstand elevated temperatures without significant deformation or loss of strength. They are designed to resist oxidation, corrosion, and thermal expansion, ensuring reliable performance in hot environments.

2. Low-Temperature Environments: Similarly, conveyor chains can also be engineered for low-temperature applications. In cold environments, chains made of materials that remain ductile and strong at low temperatures are utilized. These chains are designed to withstand the effects of cold temperatures without becoming brittle or losing their mechanical properties.

It’s important to consult with conveyor chain manufacturers or experts who specialize in extreme temperature applications to select the most suitable chain material and design. They can provide guidance on factors such as material selection, lubrication, and operational considerations to ensure the conveyor chain performs effectively and reliably in extreme temperature environments.

conveyor

Can a conveyor chain be used for heavy-duty applications?

Yes, a conveyor chain can be used for heavy-duty applications. Conveyor chains are specifically designed to handle heavy loads and provide reliable transportation in industrial environments.

Here are some factors that make conveyor chains suitable for heavy-duty applications:

1. Robust construction: Conveyor chains are typically made from high-strength materials such as alloy steel, stainless steel, or hardened carbon steel. These materials offer excellent durability and can withstand the heavy loads and harsh operating conditions commonly found in heavy-duty applications.

2. High load-carrying capacity: Conveyor chains are designed to handle significant loads, including heavy products, bulk materials, or large components. The chains are engineered with appropriate pitch, link dimensions, and strength to ensure reliable transport of heavy items.

3. Fatigue resistance: Conveyor chains are built to withstand repetitive stress and fatigue caused by continuous operation under heavy loads. They undergo specific heat treatments and surface hardening processes to enhance their resistance to wear, fatigue, and deformation.

4. Customization options: Conveyor chains can be customized to meet the specific requirements of heavy-duty applications. This includes selecting the appropriate chain type, pitch, attachment design, and surface coating for improved performance and longevity.

5. Compatibility with heavy-duty equipment: Conveyor chains are designed to integrate seamlessly with heavy-duty conveyor systems, including large motors, drives, and supporting structures. This ensures proper power transmission and smooth operation even in demanding environments.

6. Safety features: Conveyor chains for heavy-duty applications often incorporate safety features such as overload protection, emergency stops, and monitoring systems to ensure the safety of operators and prevent damage to the equipment.

It’s important to consult with a qualified engineer or conveyor manufacturer to select the appropriate conveyor chain and system components for the specific heavy-duty application. They can provide guidance on chain selection, system design, and maintenance practices to ensure optimal performance and reliability.

conveyor

How to select the right conveyor chain for your conveyor system?

Selecting the right conveyor chain for your conveyor system is crucial to ensure optimal performance and longevity. Here are the steps to follow when choosing a conveyor chain:

  1. Identify your application requirements: Determine the specific requirements of your conveyor system, including the type of material being conveyed, the speed of operation, the load capacity, the environmental conditions, and any special considerations.
  2. Consider the chain type: Based on your application requirements, consider the different types of conveyor chains available, such as roller chains, double pitch chains, hollow pin chains, apron chains, or plastic chains. Evaluate their features and benefits to determine which type is most suitable for your needs.
  3. Assess the chain material: Conveyor chains are typically made from various materials such as steel, stainless steel, or plastic. Consider factors such as corrosion resistance, temperature resistance, wear resistance, and food-grade requirements when selecting the chain material.
  4. Determine the chain pitch: The chain pitch refers to the distance between the centers of adjacent pins. Choose the appropriate pitch size based on your conveyor system’s design, load requirements, and speed. Smaller pitch sizes provide smoother operation at higher speeds, while larger pitch sizes offer better resistance against wear and fatigue.
  5. Evaluate the chain strength: Consider the required tensile strength and fatigue resistance of the chain to ensure it can withstand the anticipated load and operating conditions. Factors such as chain construction, material quality, and heat treatment play a role in determining the chain’s strength.
  6. Consider additional features: Depending on your application, you may need additional features such as attachments, guides, or specialized coatings on the chain. Assess if any of these features are necessary to meet your specific requirements.
  7. Consult with experts: If you’re uncertain about the selection process or have unique application needs, it’s advisable to consult with conveyor chain manufacturers or industry experts who can provide guidance and recommendations based on their expertise.

By following these steps and carefully considering your application requirements, you can select the right conveyor chain that ensures efficient and reliable operation of your conveyor system.

China high quality Transmission Cast Stainless Steel Double Pitch Drag Drive Roller Conveyor Chain  China high quality Transmission Cast Stainless Steel Double Pitch Drag Drive Roller Conveyor Chain
editor by CX 2024-05-13

China manufacturer Stainless Steel Plastic Chains for Conveyor (PC35, PC40, PC50, PC60)

Product Description

type PC 35, PC 40, PC50, PC60
 
Materials POM+ stainless steel
 
Pitch  6.35mm, 9.525mm, 12.7mm, 15.875mm, 19.05mm
 

Small Pitch Roller Chains
Type: PC 35, PC 40, PC50, PC60
Materials: POM+ stainless steel
Pitch: 6.35mm, 9.525mm, 12.7mm, 15.875mm, 19.05mm
Color: White

Advantages: short pitch, low noise, light weight,
corrosion resistance, diamagnetic.
Plasic roller chains can be widely use for eletronic, food,medicine, chemical industry etc.
We are manufacturer professionally in plastic top chains, stainless steel top chains, and other conveyor components. We have abtained the quality certificate of ISO 9001: 2000, and our products have been sold to Europe, Middle East, America and many other coutries and regions.

Our products application:
Packaging and conveying industry
Beverage bottling and handling industry
Food and meat processing industry
Chemical industry
Pharmaceuticals industry
Automobile industry
Electrical and electronics industry
Textile industry
Light engineering industry
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: POM
Structure: Roller Chain
Surface Treatment: Polishing
Chain Size: 1/2"*11/128"
Feature: Short Pitch, Low Noise, Light Weight,
Structure (for Chain): Roller Chain
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

conveyor

What are the considerations for selecting a corrosion-resistant conveyor chain?

When selecting a corrosion-resistant conveyor chain, several considerations should be taken into account to ensure optimal performance and longevity in corrosive environments. Here are the key factors to consider:

– Material Selection:

Choose a conveyor chain material that is resistant to the specific corrosive agents present in the environment. Stainless steel, plastic, and special coatings such as zinc or nickel plating are commonly used for their corrosion resistance properties.

– Corrosion Resistance Ratings:

Review the corrosion resistance ratings of different chain materials and coatings. Look for industry standards such as ASTM or ISO ratings that indicate the material’s resistance to specific corrosive substances or environmental conditions.

– Environmental Factors:

Consider the specific environmental factors that contribute to corrosion, such as humidity, temperature, presence of chemicals or solvents, and exposure to saltwater or acids. Evaluate how these factors may impact the chain’s corrosion resistance requirements.

– Coating or Surface Treatment:

If using a metal chain, consider applying additional coatings or surface treatments to enhance its corrosion resistance. Options may include electroplating, powder coating, or using specialized anti-corrosion coatings.

– Compatibility with Cleaning Methods:

Ensure that the selected chain material is compatible with the cleaning methods and chemicals used in the application. Some corrosive-resistant materials may require specific cleaning procedures to maintain their performance and longevity.

– Operational Considerations:

Take into account the load capacity, speed, and operational requirements of the conveyor system. Ensure that the corrosion-resistant chain can withstand the mechanical stresses and operational demands without compromising its corrosion resistance properties.

– Cost-Effectiveness:

Weigh the initial cost and long-term benefits of using a corrosion-resistant conveyor chain. While corrosion-resistant materials may have a higher upfront cost, they can significantly reduce maintenance, replacement, and downtime costs associated with corrosion-related failures.

By considering these factors, you can select a corrosion-resistant conveyor chain that is well-suited for the specific corrosive environment, ensuring reliable and durable performance in applications such as chemical processing, food production, wastewater treatment, or outdoor environments.

conveyor

What are the safety measures for working with heavy-duty conveyor chains?

Working with heavy-duty conveyor chains requires strict adherence to safety measures to protect the workers and maintain a safe working environment. Here are some important safety measures to consider:

1. Proper Training: All personnel involved in working with conveyor chains should receive comprehensive training on the safe operation and maintenance of the equipment. This includes understanding the potential hazards, safety procedures, and proper use of personal protective equipment (PPE).

2. Equipment Inspection: Regular inspection of the conveyor chain and associated components is crucial to identify any signs of wear, damage, or malfunction. This includes checking for loose fasteners, worn sprockets, misalignment, and any other potential hazards. Any issues should be addressed promptly to prevent accidents.

3. Lockout/Tagout: Before performing any maintenance or repair tasks on the conveyor chain, proper lockout/tagout procedures must be followed. This ensures that the equipment is de-energized and isolated from any power source to prevent accidental startup or movement.

4. Personal Protective Equipment (PPE): Workers should wear appropriate PPE, including safety glasses, gloves, steel-toed boots, and hearing protection. The specific PPE requirements may vary depending on the nature of the work and the potential hazards involved.

5. Safe Work Practices: Workers should follow safe work practices, such as avoiding loose clothing or jewelry that can get caught in the chain, keeping hands and clothing clear of moving parts, and using proper lifting techniques when handling heavy loads.

6. Emergency Stop Systems: Conveyor systems should be equipped with emergency stop buttons or pull cords that allow workers to quickly stop the chain in case of an emergency or hazardous situation.

7. Regular Maintenance: Scheduled maintenance and lubrication of the conveyor chain should be performed according to the manufacturer’s recommendations. This helps to ensure optimal performance and minimize the risk of unexpected failures.

8. Clear Warning Signs and Labels: Proper signage, warning labels, and safety instructions should be clearly displayed near the conveyor chain system to remind workers of potential hazards and safe operating procedures.

9. Regular Safety Training and Communication: Ongoing safety training and communication among the workforce are vital to reinforce safe practices and raise awareness of any changes or updates to safety protocols.

By implementing these safety measures and fostering a safety-conscious culture, the risks associated with working with heavy-duty conveyor chains can be minimized, ensuring the well-being of the workers and the efficient operation of the equipment.

conveyor

How do you optimize the efficiency of a conveyor chain system?

To optimize the efficiency of a conveyor chain system, several factors should be considered and implemented:

1. System Design: Ensure that the conveyor system is properly designed to minimize energy losses, reduce friction, and optimize material flow. Consider factors such as conveyor length, incline/decline angles, and the number and placement of drive units to achieve efficient operation.

2. Chain Selection: Select the appropriate conveyor chain based on the specific application requirements, such as load capacity, speed, and environmental conditions. Consider factors like chain material, pitch, and strength to ensure optimal performance and longevity.

3. Lubrication: Proper lubrication of the conveyor chain is essential for reducing friction, wear, and power consumption. Choose the right lubricant for the application and regularly maintain the lubrication levels to ensure smooth chain operation.

4. Tensioning and Alignment: Regularly inspect and adjust the tension and alignment of the conveyor chain to prevent excessive slack or tightness. Proper tensioning and alignment help to minimize chain wear, reduce energy losses, and ensure consistent performance.

5. Preventive Maintenance: Implement a regular maintenance program to identify and address potential issues before they escalate. This includes cleaning the chain, inspecting sprockets and guides, replacing worn components, and checking for proper tension and alignment. A well-maintained system reduces downtime and extends the life of the chain.

6. System Monitoring: Utilize monitoring tools such as sensors, cameras, or automated systems to track the performance of the conveyor chain system. Monitoring can provide valuable data on chain tension, alignment, speed, and power consumption, allowing for timely adjustments and optimization.

7. Training and Operator Awareness: Train operators on best practices for operating and maintaining the conveyor chain system. Promote awareness of energy efficiency, proper handling, and safety protocols to ensure optimal system performance.

By considering these factors and implementing appropriate measures, the efficiency of a conveyor chain system can be optimized, leading to improved productivity, reduced energy consumption, and longer chain life.

China manufacturer Stainless Steel Plastic Chains for Conveyor (PC35, PC40, PC50, PC60)  China manufacturer Stainless Steel Plastic Chains for Conveyor (PC35, PC40, PC50, PC60)
editor by CX 2024-05-09

China Hot selling Stainless Steel Short Pitch Conveyor Chain with Extended Pin Short Pitch Precision Roller Chain (A series) Transmission Parts

Product Description

Stainless Steel Short Pitch Conveyor Chain With Extended Pin Short Pitch Precision Roller Chain(A series) transmission parts

We supply SS304 And SS316 Stainless Steel Conveyor Chain,Stainless Steel Conveyor Chain for Sewage, Sewage Conveyor Chain, Double conveyor chain, double pitch conveyor chain, double chain conveyor, SS conveyor chain, stainless steel conveyor chain, SS304 conveyor chain, SS316 conveyor chain, SS316L conveyor chain, sewage treatment conveyor chain, sewage disposal system chain, sewage disposal system conveyor chain, sewage treatment machine chain, sewage treatment machine conveyor chain, sewage treatment machine drive chain, sewage disposal machine chain, sewage disposal machine conveyor chain, sewage disposal machine drive chain, sewage treatment plant conveyor chain, sewage treatment plant drive chain, sewage treatment equipment conveyor chain, sewage treatment equipment drive chain

We export standard chain and also special chain as per your drawing or sample
Our stainless steel chain include:
1) Stainless steel roller chains
2) Short pitch stainless steel conveyor chain attachments
3) Double pitch stainless steel conveyor chains
4) Double pitch stainless steel conveyor chain attachments
5) Stainless steel hollow pin chains
6) Special chain as per your drawing or sample

Material: SS202, SS302, SS410, SS304, SS316, SS316L and so on

Our chain plate have special treatment and so hardness high and straightness high and tensile strength higher. We produce for famous chain factory in Europe, our quality is high, if you choose us, you choose reliable

HangZhou CHINAMFG Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gear racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.

Due to our CHINAMFG in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.

With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.

Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.

 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage: Conveyor Chain
Material: Stainless steel
Surface Treatment: No
Customization:
Available

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Customized Request

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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor

What are the benefits of using an overhead conveyor chain system?

Using an overhead conveyor chain system offers several benefits in various industrial applications. Here are some key advantages:

1. Space Optimization:

– Overhead conveyor chain systems utilize the vertical space, allowing efficient utilization of floor space. This is especially beneficial in facilities with limited floor area, as it enables efficient material handling and production flow without obstructing the work area.

2. Flexibility and Versatility:

– Overhead conveyor chains offer flexibility in routing and can be customized to fit the specific layout requirements of the facility. They can traverse different areas, including assembly lines, paint booths, storage areas, and more. The versatility of overhead systems allows for efficient and adaptable material movement.

3. Improved Safety:

– Overhead conveyor chains minimize ground-level obstructions, reducing the risk of tripping hazards and accidents. Operators and workers can safely navigate the work area without interference from the conveyor system.

4. Product Protection:

– Overhead conveyor chains provide better protection for the products being transported. By keeping the products elevated and away from potential hazards on the floor, such as dust, debris, or spills, the risk of product damage or contamination is reduced.

5. Increased Efficiency:

– Overhead conveyor systems can enhance production efficiency by facilitating continuous material flow and reducing manual handling. They enable automated loading and unloading of materials, leading to faster processing times and improved overall productivity.

6. Easy Maintenance:

– Overhead conveyor chains are typically designed for easy maintenance. Components such as chains, trolleys, and drives can be accessed and serviced conveniently, minimizing downtime and maintenance costs.

7. Customization and Integration:

– Overhead conveyor chains can be tailored to meet specific application requirements, including load capacity, speed, and control systems. They can also be integrated with other automated systems, such as robotic workstations or sorting mechanisms, to further optimize the material handling process.

Overall, using an overhead conveyor chain system provides efficient material handling, maximizes space utilization, enhances safety, and improves productivity in industrial environments.

conveyor

What are the different attachment options available for a conveyor chain?

Conveyor chains can be equipped with various types of attachments or accessories to accommodate specific material handling needs. Here are some common attachment options:

1. Cleats or Flights: Cleats or flights are raised sections attached to the conveyor chain to prevent materials from slipping or sliding off the chain. They are commonly used in incline or decline applications or when handling loose or bulk materials.

2. Side Plates or Side Guards: Side plates or side guards are installed along the edges of the conveyor chain to provide containment and prevent materials from spilling or falling off the sides. They are particularly useful when conveying small or irregularly shaped items.

3. Pusher Bars: Pusher bars are extensions mounted on the conveyor chain that can be pneumatically or mechanically actuated to push materials onto a different conveyor line or divert them to a specific location. They are often used for sorting or diverting applications.

4. Hold-Downs or Brackets: Hold-downs or brackets are devices attached to the conveyor chain to secure and stabilize the transported materials. They ensure that the materials remain in a fixed position during the conveying process, especially when encountering vibrations or changes in speed.

5. Guide Rails: Guide rails are installed alongside the conveyor chain to provide guidance and alignment for the materials being conveyed. They help maintain the desired path and prevent lateral movement or misalignment.

6. Magnetic Attachments: Magnetic attachments are used when handling ferrous materials. They allow the conveyor chain to attract and hold magnetic objects, ensuring effective transport and separation.

7. Tooling Plates: Tooling plates are platforms or mounting surfaces attached to the conveyor chain to accommodate specific equipment, such as fixtures, sensors, or robotic arms. They provide a convenient and customizable interface for integrating additional functionalities into the conveyor system.

8. Diverters or Transfer Units: Diverters or transfer units are specialized attachments that enable the seamless transfer of materials from one conveyor line to another, or between different processing stations. They ensure smooth transitions and precise material flow control.

These attachment options offer flexibility and versatility in conveyor chain applications, allowing customization based on the specific requirements of the material being transported or the production process. By selecting the appropriate attachments, conveyor chains can effectively handle a wide range of materials and optimize material flow within a conveyor system.

conveyor

How do you calculate the required length of a conveyor chain?

Calculating the required length of a conveyor chain involves considering several factors related to the conveyor system and the specific application. Here’s a step-by-step guide:

  1. Determine the Conveyor Length: Measure the total length of the conveyor path, including any horizontal, inclined, or vertical sections.
  2. Account for Sprocket Centers: Identify the locations of the sprockets or drive units along the conveyor path. Measure the distance between each pair of adjacent sprockets.
  3. Calculate the Number of Links: Divide the total conveyor length by the pitch of the chain to determine the number of links required. The pitch is the distance between the center of two consecutive pins on the chain.
  4. Consider Tension Adjustment: Take into account any tension adjustment requirements based on the specific application. This may include allowances for tensioning devices or tension variations due to load fluctuations.
  5. Include End Connections: Consider the length of the end connections, such as master links or connecting pins, which are used to join the ends of the chain. Include their dimensions in the total chain length calculation.
  6. Add Safety Factors: Incorporate appropriate safety factors to ensure adequate chain length for proper tensioning and to accommodate any potential stretching or wear over time.

It’s important to note that the calculation of the required chain length is an estimation based on various factors and may require adjustments during the installation and tensioning process. Consulting the conveyor manufacturer’s guidelines or working with an experienced engineer can provide more precise calculations based on the specific conveyor system and application requirements.

China Hot selling Stainless Steel Short Pitch Conveyor Chain with Extended Pin Short Pitch Precision Roller Chain (A series) Transmission Parts  China Hot selling Stainless Steel Short Pitch Conveyor Chain with Extended Pin Short Pitch Precision Roller Chain (A series) Transmission Parts
editor by CX 2024-05-08

China Custom Conveyor Chain Series Simplex Roller Chain Toothed Agricultural Chain

Product Description

 

Steel Roller Chain Stainless Steel Conveyor Chain Series Simplex Roller Chain Toothed Agricultural Chain

 

Products Description

Stainless steel chains are widely used in food processing, pharmaceutical, chemical production, rubber processing, non-ferrous metal smelting, electronic equipment, environmental protection equipment and heat treatment equipment and other fields of mechanical transmission and conveying equipment.

Traction chains are widely used in forklifts, CHINAMFG stackers, textile machinery, parking garages, drilling rigs, aerial work platforms, pipe benders, etc.

Drive chains are mainly used to transmit power and are widely used in agricultural machinery, construction machinery, escalator drive, logistics and packaging machinery industries.

Conveyor chain is widely used in food, wood and paper, logistics, packaging machinery, building materials machinery, environmental protection equipment and other industries for material conveying

Details Images

 

Agricultural Machinery Chain

Agricultural machinery chains are mainly used in rice, wheat, corn, cotton and other agricultural machinery to provide driving and conveying functions to realize the mechanization of the whole process of agricultural production from plowing, sowing to harvesting.

 

Conveyor chain

Conveyor chain products are characterized by high strength, wear resistance, high precision, corrosion resistance, temperature resistance, etc. to meet the needs of efficient, smooth and reliable conveying

 

Drive chains

The transmission chain adopts high-quality raw materials and advanced technology to develop a series of high-end chain transmission products with high wear resistance, high fatigue strength and high precision.

Product Paramenters

 

Transmission chain (Driving Chain)

Short Pitch Precision Roller Chain (A Series)(1,2,3)

04C-1 06C-1-2-3 085-1-2-3 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3 40A-1-2-3 48A-1-2-3

-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200

200-2 240

Short Pitch Precision Roller Chain (B Series)(1,2,3)

06B-1-2-3 06B-1-2-3 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3 40B-1-2-3 48B-1-2-3 56B-1-2-3

64B-1-2-3 72B-1-2-3

 Heavy Duty Series Roller Chain(1,2)

08AH-1 10AH-1 12AH-1-2-3 16AH-1-2-3 20AH-1-2-3 24AH-1-2-3 28AH-1-2-3 32AH-1-2-3 40AH-1-2-3

Side Bow Chain

40SB 43SB 50SB 60SB 63SB 80SB 08BSB 08BSBY1 10BSB 12BSB C2050SB

Motorcycle Chain

H 420 420H 428 428H 520 520H 525 525H 530 530H 630 630H

Engine Mechanism Chain (Timing Chain)

CL04

Self-Lubrication Roller Chain

08BSLR 10BSLR 12BSLR 16BSLR 40SLR 50SLR 60SLR 80SLR

Double Pitch Transmission Chain

208A 208B 210A 210B 212A 212B 216A 216B 220A 220B

2100

Bush Chain

P15F-B P20-B P25-B P25F1-B P30F2-B P36-B P40-B P45-B P50-B P55-B P60-B P70-B P80-B

Company Profile

SFR Chain Group has been excelling at manufacturing and innovating motorcycle and industrial chain since 1991,always focusing on high quality and innovation to stay in the pole position of the industry.

SFR operates 4 fully owned factories and 1 joint venture, certified by ISO9002, ISO9001 and ISO/TS16949 Quality Management System.
 

SFR offers over 2000 series, which are exported to over 60 countries all over the World, and are widely used in variety of fields. Such as agricultural machines, motorcycles, metallurgy, wood processing, or food and beverage processing, among others. We at SFR Chain always adhere to the group’s spirit of integrity, efficiency and innovation:”We strive to offer the best products and service to our customers”

 

SFR is a global professional supplier focusing on chain drive solutions, with famous chain drive brands such as SFR, SUNFUN, MOTOMAX, EP and TVH.

Our commitment to R&D led SFR to establish atable cooperation with several ell-known universities and research institutes in China, as well as setting up an Intelligent Chain Drive Research Center within the group, altogether resulting in its more than 70 patents. This allows us to offer the widest range of power transmission and conveyor chain at the most competitive prices.

Since 1991, it has become a leading company in the chain industry with 5 production bases, about 110,000 square CHINAMFG of factory space, more than 180 patents, more than 2,000 chain varieties, more than 8,000 product specifications,exports to more than 80 countries worldwide. Products are widely used in many fields such as logistics and conveying, food industry, petroleum industry, engineering machinery, lifting equipment, packaging machinery processing, environmental protection equipment, tobacco machinery, etc.

Factory equipment

SFR will continue to increase the investment in manufacturing, R&D, follow the wave of Industry 4.0, continuously improve the company’s technology, product, marketing and brand power, enhance the company’s comprehensive strength, and provide customers with better chain drive solutions.

High-speed punching of industrial chain plates Automatic high-speed punching, high efficiency, high precision, and good sound insulation and environmental protection measures.

Motorcycle chain automatic assembly line The chain automatic assembly line integrates the processes of parts loading, chain assembly, automatic detection, pre-stretching, head riveting, and oiling to achieve the real automatic and efficient agricultural chain automatic assembly.

Automatic assembly line for agricultural chains Using the design of electromechanical integration, the mechanical mold and pneumatic and hydraulic parts are effectively combined together to realize the automatic assembly of complex structure chains.

Testing Machine 

SFR Chain currently has 5 manufacturing plants covering over 50,000 square CHINAMFG and employing nearly 1,000 people. We bring in top talent and some of the manufacturing equipment used for manufacturing and inspection to provide the highest quality standards and create effective economies of scale.

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/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Zinc Plating
Structure: Roller Chain
Material: Steel, Alloy
Type: Roller Chain, Double Pitch Chain
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

conveyor

How does a conveyor chain impact energy efficiency in a system?

A conveyor chain plays a significant role in the energy efficiency of a conveyor system. Here are the ways in which it impacts energy efficiency:

1. Reduced Power Consumption:

– A well-designed conveyor chain with low friction characteristics can minimize power consumption. By reducing the frictional resistance between the chain and the conveyor components, less energy is required to move the chain and transport the materials along the conveyor system.

2. Efficient Power Transmission:

– The design and construction of a conveyor chain contribute to efficient power transmission. Chains with optimized pitch, roller diameter, and sprocket tooth profile ensure smooth and effective power transfer, minimizing energy losses during operation.

3. Proper Chain Tensioning:

– Maintaining proper chain tension is crucial for energy efficiency. An adequately tensioned chain ensures optimal contact between the chain and the sprockets, minimizing slippage and power loss. Regular inspections and adjustments of chain tension help maximize energy efficiency.

4. Alignment and Tracking:

– Proper alignment and tracking of the conveyor chain are essential for energy efficiency. Misaligned or poorly tracked chains can cause increased friction, leading to higher energy consumption. Regular monitoring and adjustment of the chain’s alignment ensure smooth and efficient operation.

5. Regular Maintenance:

– Performing routine maintenance on the conveyor chain, including lubrication, cleaning, and inspection, helps maintain optimal performance and energy efficiency. Adequate lubrication reduces friction and wear, minimizing power losses and extending the chain’s lifespan.

6. System Design Optimization:

– Considering energy efficiency during the design phase of a conveyor system can significantly impact its overall efficiency. Proper selection of conveyor chain components, such as low-friction materials and efficient drive systems, can help minimize energy consumption and improve the system’s energy efficiency.

By employing these practices and utilizing energy-efficient conveyor chain technologies, businesses can reduce energy costs, minimize environmental impact, and enhance the overall sustainability of their operations.

conveyor

What are the benefits of using a modular conveyor chain system?

A modular conveyor chain system offers several benefits in terms of flexibility, efficiency, and ease of maintenance. Here are some key advantages:

1. Versatility: Modular conveyor chains are designed with interlocking modules that can be easily connected and disconnected. This allows for flexibility in configuring the conveyor system according to specific layout requirements, production needs, or space limitations. Modules can be added, removed, or repositioned to accommodate changing production processes or product variations.

2. Customizability: The modular design of the conveyor chain system enables customization to meet specific application requirements. Different types of modules are available, including straight sections, curves, inclines, declines, merges, and diverters. Accessories such as side guides, cleats, or product hold-downs can be easily integrated into the system.

3. Quick Installation and Modification: Modular conveyor chains are designed for easy installation and modification. With their snap-in or snap-on connections, modules can be rapidly assembled or disassembled, reducing downtime during system setup or reconfiguration. This feature also facilitates maintenance, repairs, or future expansions.

4. Enhanced Efficiency: The modularity of the conveyor chain system allows for efficient material handling and optimized workflow. The smooth transfer between modules minimizes product jams or misalignments, ensuring a continuous and consistent flow of materials. The ability to incorporate curves or inclines in the system enables efficient use of floor space and facilitates the movement of products through different elevations.

5. Easy Maintenance: Modular conveyor chain systems are designed for ease of maintenance. Individual modules can be easily accessed and replaced without disassembling the entire system. This reduces maintenance time and costs. Additionally, the open structure of the modules allows for easy cleaning, debris removal, and inspection.

6. Durability and Reliability: Modular conveyor chains are typically made from high-quality materials such as plastic or stainless steel, ensuring durability and long-lasting performance. They are resistant to wear, corrosion, and chemical damage, making them suitable for various industrial environments. The interlocking design provides stability and prevents chain slippage during operation.

7. Safety Features: Modular conveyor chain systems can incorporate safety features such as emergency stop buttons, safety guarding, or sensors for detecting blockages or excessive loads. These features help maintain a safe working environment for operators and protect the integrity of the products being transported.

Overall, a modular conveyor chain system offers versatility, customizability, efficiency, and ease of maintenance. It is a reliable solution for material handling in industries such as manufacturing, packaging, distribution, and logistics.

conveyor

What industries commonly use conveyor chains?

Conveyor chains are widely used in various industries for efficient material handling and transportation. Here are some of the industries commonly using conveyor chains:

  • Manufacturing: Conveyor chains are extensively used in manufacturing industries such as automotive, electronics, appliances, and machinery. They facilitate the movement of components, parts, and finished products along assembly lines.
  • Food and Beverage: The food and beverage industry relies heavily on conveyor chains for conveying and processing food products, including packaging, sorting, and distribution. Conveyor chains in this industry often have specific requirements such as sanitary design and resistance to contaminants.
  • Logistics and Warehousing: Conveyor chains are integral to logistics and warehousing operations for efficient handling of goods, including sorting, loading, unloading, and distribution. They are commonly used in distribution centers, airports, and postal facilities.
  • Mining and Quarrying: Conveyor chains play a crucial role in mining and quarrying operations by transporting bulk materials such as coal, ore, gravel, and aggregates. They are designed to withstand heavy loads and harsh environments.
  • Agriculture: In the agricultural sector, conveyor chains are used for handling crops, grains, seeds, and livestock feed. They are employed in processing plants, grain elevators, and animal feed production facilities.
  • Automotive: The automotive industry extensively uses conveyor chains in assembly plants for transporting vehicle components, body frames, engines, and other parts throughout the production process.
  • Pharmaceutical and Healthcare: Conveyor chains are utilized in pharmaceutical and healthcare facilities for the automated movement of medical supplies, pharmaceutical products, and laboratory specimens.
  • Chemical and Petrochemical: Conveyor chains are employed in chemical and petrochemical industries for the handling of hazardous materials, bulk chemicals, and raw materials during production and storage.
  • Construction and Building Materials: Conveyor chains are used in construction sites and building material production facilities for conveying materials such as cement, bricks, aggregates, and roofing materials.

These are just a few examples, and conveyor chains are also utilized in many other industries where efficient material handling and transportation are essential for the production and distribution processes.

China Custom Conveyor Chain Series Simplex Roller Chain Toothed Agricultural Chain  China Custom Conveyor Chain Series Simplex Roller Chain Toothed Agricultural Chain
editor by CX 2024-05-08

China best Plastic Flat Top Conveyor Chain (TS550SS-P, TS635SS-P, TS762SS-P, TS826SS-P)

Product Description

Product Description

The major material of the Plastic Flat Top Conveyor Chain is SUS304, SUS310, and SUS316. They have the characteristics of high strength, high wear resistance, and long life.
HangZhou CHINAMFG Machinery Chain Transmission Co., Ltd is a professional manufacturer of roller chains. There are 2 main categories: Stainless steel chain and carbon steel chain.
All the chain assembly technique indexes conform to the standards of ISO9001: 2008 and GB/T19001-2000idt.
We have established a nationwide sales network and the products have been sold to the countries and regions in Europe and America, Central and South Africa as well as South-east Asia, which are quite popular among customers.

Product Parameters

Product Name Flat Top Chain
Standard GB, ISO, ANSI, DIN
Material Carbon steel, Alloy, Stainless Steel
Surface Treatment Heat treatment/Sand-blasted/Shot-peening
Certifications ISO9001:2015, GB/T19001-2016, ISO1400:2015
Tensile Strength High strength
Packaging Plastic Bag+ Carton+Wooden Case
Application Industry Machinery

Advantage

Related Products

DETAILS ABOUT CHINAMFG CHAIN 

Certifications

Workshop

Exhibition

Packaging Details & Shipping

FAQ
1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.

2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight

3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).

4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be deducted from the contract value of the trial cooperation. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Stainless steel
Surface Treatment: Polishing
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor

How do you calculate the maximum allowable tension in a conveyor chain?

The maximum allowable tension in a conveyor chain can be calculated using the following steps:

1. Determine the Chain Pitch:

– Measure the distance between the centers of two consecutive chain pins. This measurement is known as the chain pitch and is typically expressed in inches or millimeters.

2. Determine the Chain Speed:

– Determine the speed at which the conveyor chain will be operating. The chain speed is typically expressed in feet per minute or meters per second.

3. Calculate the Chain Pull:

– Determine the total weight or force that needs to be moved by the conveyor chain. This includes the weight of the conveyed material and any additional loads or forces acting on the chain.

4. Calculate the Required Tension:

– Use the following formula to calculate the required tension:

Tension = (Chain Pull × Chain Speed) / (Chain Pitch × Efficiency)

– The efficiency factor accounts for losses due to friction and other factors and is typically expressed as a decimal between 0 and 1.

5. Determine the Maximum Allowable Tension:

– The maximum allowable tension is determined by the manufacturer’s specifications for the conveyor chain. It is important to consult the manufacturer’s documentation or contact them directly to obtain the maximum allowable tension value.

6. Compare the Required Tension and Maximum Allowable Tension:

– Compare the calculated required tension with the maximum allowable tension. The required tension should be less than or equal to the maximum allowable tension to ensure safe and reliable operation of the conveyor chain.

By following these steps and considering the manufacturer’s specifications, you can accurately calculate the maximum allowable tension in a conveyor chain and ensure that it is within the safe operating limits.

conveyor

How do you select the appropriate lubricant for a conveyor chain?

Selecting the right lubricant is crucial for maintaining the performance and longevity of a conveyor chain. Here are the key factors to consider when choosing a lubricant:

1. Chain Type and Material: Different conveyor chains may have specific requirements for lubrication based on their construction materials and design. Consult the manufacturer’s recommendations or specifications to determine the lubricant compatibility.

2. Operating Conditions: Consider the operating environment, such as temperature, humidity, and presence of contaminants. For high-temperature applications, choose a lubricant with a higher temperature tolerance. In wet or dusty environments, opt for lubricants that offer excellent resistance to water washout and provide effective protection against contaminants.

3. Load and Speed: Evaluate the load capacity and speed of the conveyor chain. Higher loads and speeds may require lubricants with better film strength and anti-wear properties to reduce friction and prevent premature wear.

4. Lubrication Method: Determine the lubrication method that will be used for the conveyor chain. Lubricants can be applied through drip systems, brushes, spray nozzles, or automatic lubrication systems. Consider the viscosity and consistency of the lubricant to ensure proper application and distribution.

5. Food-Grade Requirements: In food processing or pharmaceutical applications, where direct contact with the product may occur, it’s essential to use food-grade lubricants that meet industry regulations and requirements for safety and hygiene.

6. Maintenance Schedule: Consider the desired maintenance intervals and the lubricant’s longevity. Some lubricants may require more frequent reapplication, while others provide longer-lasting lubrication.

7. Compatibility with Other Materials: Take into account the compatibility of the lubricant with other materials in the conveyor system, such as seals, gaskets, and paints. Ensure that the lubricant does not cause any adverse effects on these components.

It is recommended to consult with lubricant manufacturers or industry experts to select the most suitable lubricant for your specific conveyor chain application. They can provide guidance based on their expertise and knowledge of lubricant formulations and performance characteristics.

conveyor

How do you calculate the required length of a conveyor chain?

Calculating the required length of a conveyor chain involves considering several factors related to the conveyor system and the specific application. Here’s a step-by-step guide:

  1. Determine the Conveyor Length: Measure the total length of the conveyor path, including any horizontal, inclined, or vertical sections.
  2. Account for Sprocket Centers: Identify the locations of the sprockets or drive units along the conveyor path. Measure the distance between each pair of adjacent sprockets.
  3. Calculate the Number of Links: Divide the total conveyor length by the pitch of the chain to determine the number of links required. The pitch is the distance between the center of two consecutive pins on the chain.
  4. Consider Tension Adjustment: Take into account any tension adjustment requirements based on the specific application. This may include allowances for tensioning devices or tension variations due to load fluctuations.
  5. Include End Connections: Consider the length of the end connections, such as master links or connecting pins, which are used to join the ends of the chain. Include their dimensions in the total chain length calculation.
  6. Add Safety Factors: Incorporate appropriate safety factors to ensure adequate chain length for proper tensioning and to accommodate any potential stretching or wear over time.

It’s important to note that the calculation of the required chain length is an estimation based on various factors and may require adjustments during the installation and tensioning process. Consulting the conveyor manufacturer’s guidelines or working with an experienced engineer can provide more precise calculations based on the specific conveyor system and application requirements.

China best Plastic Flat Top Conveyor Chain (TS550SS-P, TS635SS-P, TS762SS-P, TS826SS-P)  China best Plastic Flat Top Conveyor Chain (TS550SS-P, TS635SS-P, TS762SS-P, TS826SS-P)
editor by CX 2024-05-07

China Best Sales ISO 9001 Approved motorcycle part sprocket Stainless Steel Agricultural Transmission Roller conveyor Chain

Product Description

ISO 9001 Approved Agricultural Chain

Why choose us ?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in china and also have 6 subsidiaries abroad;
2. we covering a production area of 200,100 square meters, have more than 1,800 sets of advanced equipment and over 3,100 highly skilled employees, the annual production capacity has exceeded 20,000,000 meters;
3. we specialized in producing all kinds of standard chains and special chains, such as A or B series chains, drive chains, conveyor chains, drag chains, agricultural chains, sprockets, gears and so on;
4. we have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.
5. Our partners among world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, etc. 

Our agricultural chains are as following items:
1. SH series high strength heavy duty short pitch roller chains
2. SP series high strength heavy duty short pitch roller chains
3. Walking tractor chains
4. Combine chains
5. ZGS38 combine chain with attachments
6. Rice harvester chains
7. Various agricultural chain with attachments
8. S type steel agricultural chains
9. S type steel agricultural chain with attachments
10. A Type steel agricultural chains
11. CA type steel agricultural chains
12. C type steel agricultural chain with attachments
13. Special agricultural chain with attachments

1) Related Products

2) Certificates 

HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd was founded in 1 9 9 1, and now it has five wholly owned subsidiaries, one in ZheJiang  province, other four in HangZhou, ZHangZhoug province, it is a professional manufacturer of chains, sprockets, tooth gears and various power transmission products.
 
The group has XIHU (WEST LAKE) DIS.HUA, ZIQIANG brands, is focused on producing all variety of standard roller chains and special chains, such as conveyor chain, stainless steel chain, agricultural chain. With Xihu (West Lake) Dis.hua brand registered in more than 70 countries like America, Europe, Japan, it is building long term cooperation with these world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR.  
 
There is a technical center of province level, Xihu (West Lake) Dis.hua academician working station, experiment station for Xihu (West Lake) Dis.hua post doctors, and national hundreds of program set up in Xihu (West Lake) Dis.hua group. With these platforms and strong technical ability, the more than hundreds of Engineers and technicians have developed all variety of special high precise and high strength products, conducted mold programs for key components in the car and national industry revitalizing program. 
 
Great attention has been paid on environmental protection and energy saving. The product well displays environmental protection and energy saving. In the year of 2 0 0 0, Xihu (West Lake) Dis.hua took the lead in gaining I S O 1 4 0 0 1 environment management certificate and thereafter passed the inspection of clean production and recycling economy, winning the title of “ZHangZhoug Green Enterprise”.
 
“We are always serving our customers with our best products.”

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage: Transmission Chain
Material: Alloy/Carbon Steel
Surface Treatment: Oil Blooming
Feature: Heat Resistant
Chain Size: 1/2"*11/128"
Structure: Roller Chain
Customization:
Available

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Customized Request

conveyor

How do you calculate the required horsepower for a conveyor chain drive?

The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:

1. Determine the Total Resistance:

– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.

2. Convert the Resistance to Equivalent Inertia:

– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.

3. Calculate the Total Inertia:

– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.

4. Determine the Required Torque:

– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.

5. Convert Torque to Horsepower:

– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.

6. Consider Safety Factors and Efficiency:

– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.

– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.

It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.

conveyor

How does lubrication affect the performance of a conveyor chain?

Lubrication plays a crucial role in the performance and longevity of a conveyor chain. Proper lubrication helps to reduce friction, wear, and heat generation, ensuring smooth operation and minimizing the risk of premature failure. Here’s how lubrication affects the performance of a conveyor chain:

1. Friction Reduction: Lubrication forms a thin film between the chain components, reducing friction between metal surfaces. This reduces the energy required for operation, minimizes heat generation, and prevents excessive wear and tear.

2. Wear Prevention: Lubrication forms a protective layer on the chain components, preventing direct metal-to-metal contact. This helps to reduce wear and extend the service life of the chain.

3. Corrosion Protection: Lubricants often contain anti-corrosion additives that protect the chain from rust and oxidation. This is particularly important in environments with high humidity or exposure to corrosive substances.

4. Noise Reduction: Proper lubrication reduces the noise generated during chain operation by minimizing friction and metal-to-metal contact. This can contribute to a quieter and more comfortable working environment.

5. Temperature Control: Lubrication helps to dissipate heat generated during chain operation, preventing excessive temperature rise. This is crucial in high-speed or heavy-duty applications where heat can lead to accelerated wear and reduced chain performance.

6. Maintenance and Service Life: Regular lubrication and proper lubricant selection are essential for maintaining the chain’s performance and extending its service life. Adequate lubrication reduces the need for frequent maintenance, minimizes downtime, and lowers overall operating costs.

It’s important to follow the manufacturer’s recommendations for lubrication frequency and use the appropriate lubricant for the conveyor chain. Regular inspections and maintenance checks should also be conducted to ensure proper lubrication levels and address any issues promptly. Proper lubrication practices will enhance the performance, reliability, and durability of the conveyor chain system.

conveyor

What are the different types of conveyor chains?

There are several types of conveyor chains available, each designed to meet specific application requirements. Here are some common types of conveyor chains:

  • Roller chains: Roller chains are the most commonly used type of conveyor chain. They consist of a series of cylindrical rollers connected by side plates. Roller chains provide smooth and efficient movement and are suitable for medium to heavy-duty applications.
  • Double pitch chains: Double pitch chains have larger pitch (distance between the centers of adjacent pins) compared to standard roller chains. They are often used in applications that require slower speeds and lighter loads.
  • Hollow pin chains: Hollow pin chains have hollow pins that allow for easy attachment of various accessories or attachments. They are commonly used in conveying applications that require customization or where attachments need to be mounted.
  • Apron or slat chains: Apron or slat chains consist of plates or slats that are connected by hinges. They are used in heavy-duty applications where the chain needs to support and carry large loads or withstand harsh environments.
  • Plastic chains: Plastic chains are made of durable and lightweight materials such as acetal or polyethylene. They offer benefits such as corrosion resistance, low noise levels, and the ability to work in wet or washdown environments. Plastic chains are commonly used in food processing, packaging, and pharmaceutical industries.

These are just a few examples of conveyor chain types, and there are many other variations available depending on specific application requirements. The selection of the appropriate conveyor chain type depends on factors such as load capacity, speed, environment, and desired functionality.

China Best Sales ISO 9001 Approved motorcycle part sprocket Stainless Steel Agricultural Transmission Roller conveyor Chain  China Best Sales ISO 9001 Approved motorcycle part sprocket Stainless Steel Agricultural Transmission Roller conveyor Chain
editor by CX 2024-05-06

China Professional China Made Professional Well Performance Industrial Transmission Conveyor Roller Chain

Product Description

China Made Professional Well Performance Industrial Transmission Conveyor Roller Chain
 

Product Description


1. Material: Alloy steel & Stainless steel
2. Surface treatment: Shot peening / Zinc-plated / Nickel-plated / Dacromet-plated
3. Characteristic: Chain plate hole finally passed ball extrusion to ensure maximum fatigue resistance, parts of shot peening treatment makes the chain and the sleeve has a higher fatigue strength.
 

Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: 45Mn, 42CrMo, etc
3. OEM according to your request
Surface Treatment Shot peening, Polishing, Oxygenation, Blackening, Zinc-plated, Nickel-plated, Anodized, etc.
Characteristic Fire Resistant, Oil Resistant, Heat Resistant
Application Agricultural machine
Design criterion ISO DIN ANSI & Customer’s Drawing
Size Customer’s Drawing & ISO standard 
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage First quality, best service, competitive price, fast delivery
Delivery Time 20 days for samples. 45 days for official order.

 

Detailed Photos


View more products,please click here…

 

Company Profile

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Alloy/Carbon Steel
Sample: for Free
Transport Package: Plastic Bag+Carton Box+Plywood Case
Specification: S55K1, S62A2K1
Trademark: made-to-order
Origin: China
Samples:
US$ 0/Meter
1 Meter(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

conveyor

How do you calculate the maximum allowable tension in a conveyor chain?

The maximum allowable tension in a conveyor chain can be calculated using the following steps:

1. Determine the Chain Pitch:

– Measure the distance between the centers of two consecutive chain pins. This measurement is known as the chain pitch and is typically expressed in inches or millimeters.

2. Determine the Chain Speed:

– Determine the speed at which the conveyor chain will be operating. The chain speed is typically expressed in feet per minute or meters per second.

3. Calculate the Chain Pull:

– Determine the total weight or force that needs to be moved by the conveyor chain. This includes the weight of the conveyed material and any additional loads or forces acting on the chain.

4. Calculate the Required Tension:

– Use the following formula to calculate the required tension:

Tension = (Chain Pull × Chain Speed) / (Chain Pitch × Efficiency)

– The efficiency factor accounts for losses due to friction and other factors and is typically expressed as a decimal between 0 and 1.

5. Determine the Maximum Allowable Tension:

– The maximum allowable tension is determined by the manufacturer’s specifications for the conveyor chain. It is important to consult the manufacturer’s documentation or contact them directly to obtain the maximum allowable tension value.

6. Compare the Required Tension and Maximum Allowable Tension:

– Compare the calculated required tension with the maximum allowable tension. The required tension should be less than or equal to the maximum allowable tension to ensure safe and reliable operation of the conveyor chain.

By following these steps and considering the manufacturer’s specifications, you can accurately calculate the maximum allowable tension in a conveyor chain and ensure that it is within the safe operating limits.

conveyor

What are the safety measures for working with heavy-duty conveyor chains?

Working with heavy-duty conveyor chains requires strict adherence to safety measures to protect the workers and maintain a safe working environment. Here are some important safety measures to consider:

1. Proper Training: All personnel involved in working with conveyor chains should receive comprehensive training on the safe operation and maintenance of the equipment. This includes understanding the potential hazards, safety procedures, and proper use of personal protective equipment (PPE).

2. Equipment Inspection: Regular inspection of the conveyor chain and associated components is crucial to identify any signs of wear, damage, or malfunction. This includes checking for loose fasteners, worn sprockets, misalignment, and any other potential hazards. Any issues should be addressed promptly to prevent accidents.

3. Lockout/Tagout: Before performing any maintenance or repair tasks on the conveyor chain, proper lockout/tagout procedures must be followed. This ensures that the equipment is de-energized and isolated from any power source to prevent accidental startup or movement.

4. Personal Protective Equipment (PPE): Workers should wear appropriate PPE, including safety glasses, gloves, steel-toed boots, and hearing protection. The specific PPE requirements may vary depending on the nature of the work and the potential hazards involved.

5. Safe Work Practices: Workers should follow safe work practices, such as avoiding loose clothing or jewelry that can get caught in the chain, keeping hands and clothing clear of moving parts, and using proper lifting techniques when handling heavy loads.

6. Emergency Stop Systems: Conveyor systems should be equipped with emergency stop buttons or pull cords that allow workers to quickly stop the chain in case of an emergency or hazardous situation.

7. Regular Maintenance: Scheduled maintenance and lubrication of the conveyor chain should be performed according to the manufacturer’s recommendations. This helps to ensure optimal performance and minimize the risk of unexpected failures.

8. Clear Warning Signs and Labels: Proper signage, warning labels, and safety instructions should be clearly displayed near the conveyor chain system to remind workers of potential hazards and safe operating procedures.

9. Regular Safety Training and Communication: Ongoing safety training and communication among the workforce are vital to reinforce safe practices and raise awareness of any changes or updates to safety protocols.

By implementing these safety measures and fostering a safety-conscious culture, the risks associated with working with heavy-duty conveyor chains can be minimized, ensuring the well-being of the workers and the efficient operation of the equipment.

conveyor

Can a conveyor chain be used in high-temperature environments?

Yes, conveyor chains can be designed and used in high-temperature environments, but it depends on the specific type of chain and the temperature range involved. Here are some key considerations:

  • Material Selection: Conveyor chains for high-temperature applications are typically made from heat-resistant materials such as stainless steel or alloy steels that can withstand elevated temperatures without significant degradation.
  • Lubrication: Proper lubrication is essential in high-temperature environments to minimize friction and wear. Special high-temperature lubricants are available that can withstand the operating temperatures and provide effective chain lubrication.
  • Chain Design: Chains used in high-temperature environments may have specific design features to accommodate thermal expansion and minimize the risk of binding or seizing. These can include increased clearances, special joint designs, or heat-resistant coatings.
  • Temperature Limitations: Each conveyor chain has a maximum temperature limit specified by the manufacturer. It is important to consider this limit and ensure that the operating temperature does not exceed it to maintain the integrity and performance of the chain.
  • Proper Maintenance: Regular inspection and maintenance are crucial in high-temperature applications. This includes monitoring chain wear, lubrication levels, and any signs of heat-induced damage or degradation.

However, it is important to note that the suitability of a conveyor chain for high-temperature environments ultimately depends on the specific operating conditions, including the temperature range, duration of exposure, and the application requirements. It is recommended to consult with the chain manufacturer or an experienced engineer to select the appropriate chain and ensure its safe and reliable operation in high-temperature environments.

China Professional China Made Professional Well Performance Industrial Transmission Conveyor Roller Chain  China Professional China Made Professional Well Performance Industrial Transmission Conveyor Roller Chain
editor by CX 2024-05-03

China Custom Drive Roller Conveyor Leaf Hollow Pin Industrial Chain Elevator Silent Hoisting Pintle Cast Stainless Steel Duplex Engineering Drag Link Agricultural Escalator

Product Description

Drive Roller Conveyor Leaf Hollow Pin Industrial Chain Elevator Silent Hoisting Pintle Cast Stainless Steel Duplex Engineering Drag Link Agricultural Escalator 

Product Description

 

Click on the picture to get the latest quotation

transmission chain  (Driving Chain) Short Pitch Precision Roller Chain (A Series)(1,2,3) 04C-1  06C-1-2-3  085-1-2-3  08A-1-2-3  10A-1-2-3  12A-1-2-3  16A-1-2-3  20A-1-2-3  24A-1-2-3  28A-1-2-3  32A-1-2-3  40A-1-2-3  48A-1-2-3
25 35 35-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80 80-2 80-3 100 100-2  100-3 120 120-2 120-3 140 140-2 160 160-2 -2  240
Short Pitch Precision Roller Chain (B Series)(1,2,3) 06B-1-2-3 06B-1-2-3 08B-1-2-3  10B-1-2-3  12B-1-2-3  16B-1-2-3 20B-1-2-3 24B-1-2-3  28B-1-2-3  32B-1-2-3  40B-1-2-3  48B-1-2-3  56B-1-2-3   64B-1-2-3  72B-1-2-3
Heavy Duty Series Roller Chain(1,2) 08AH-1  10AH-1  12AH-1-2-3  16AH-1-2-3  20AH-1-2-3  24AH-1-2-3  28AH-1-2-3  32AH-1-2-3  40AH-1-2-3
Side Bow Chain 40SB 43SB  50SB  60SB  63SB 80SB 08BSB 08BSBY1  10BSB  12BSB  C2050SB
Motorcycle Chain 410  415  415H  420  420H  428  428H  520  520H  525  525H  530  530H  630  630H
Engine Mechanism Chain    (Timing Chain) CL04
Self-Lubrication Roller Chain 08BSLR  10BSLR 12BSLR 16BSLR 40SLR 50SLR 60SLR 80SLR
Double Pitch Transmission Chain 208A  208B 210A  210B  212A  212B  216A  216B  220A  220B
2040  2050  2060 2080  2100
Bush Chain P15F-B  P20-B  P25-B  P25F1-B P30F2-B  P36-B  P40-B  P45-B  P50-B P55-B P60-B  P70-B  P80-B
Conveyor Chain Roller Chains With Straight Side Plates (A Series) C08A-1-2-3  C10A-1-2-3  C12-1-2-3  C24A-1-2-3  C32A-1-2-3
C35  C40-1-2-3  C50-1-2-3  C80-1-2-3  C100-1-2-3  C120-1-2-3  C140-1-2-3  C160-1-2-3
Roller Chains With Straight Side Plates (B Series) C08B-1-2-3  C10B-1-2-3  C12B-1-2-3  C16-1-2-3  C20B-1-2-3  C24B-1-2-3  C28B-1-2-3  C32B-1-2-3
Double Pitch Conveyor Chain C208A  C208AH  C208B C208BL  C210A  C210AL  C212A   C212AH   C212AHL  C216A  C216AL  C216AH  C216AHL  C220A  C220AL  C220AH  C220AHL  C224A  C224AL  C224AH  C224AHL  C232A  C232AL  C232AH  C232AHL
C2050  C2052  C2060  C2062  C2060H  C2080  C2080H  C2082  C2082H C2100  C2100H  C2102  C2102H  C2120  C2120H  C2122  C2122H  C2160  C2160H  C2162  C2162H
Double Pius Speed Chain BS25-C206B  BS25-C208A  BS25-C210A  BS25-C212A  BS30-C206B  BS30-C208B  BS30-C210B  BS30-C212B
Conveyor Chain (M Series) M20  M28  M40  M56  M80
Hollow Pin Conveyor Chain (MC Series) MC28  MC56  MC112  MC224
Conveyor Chain (FV Series) FV40  FV63  FV90  FV112  FV140
Conveyor Chain (FVT Series) FVT40  FVT63  FVT90  FVT112  FVT140  FVT180  FVT250  FVT315
Hollow Pin Conveyor Chain (FVC Series) FVC63  FVC90  FVC112  FVC140  FVC180  FVC250  FVC315
Conveyor Chain (Z Series) Z40  Z100  Z160  Z300
Conveyor Chain (ZE Series) ZE40  ZE100  ZE160  ZE300
Hollow Pin Conveyor Chain (ZC Series) ZC21  ZC40  ZC60  ZC150  ZC300
Hollow Pin Chains 08BHPF  08BHPF5 08BHP9 10BHPF3 10BHPF4 12BHPF2 12BHPF3 16BHPF3  16BHPF4  40HP 08BHPF7  08BHP  50HP  50HPF4  50H-HP  60HP  60HPF1  80HP  80HPF1  80HPF2  80H-HP  80HPF3  80HPF4  HB41.75F5  A2080HP
Welded-type cranked link chains WR78  WH78  WR82  WH82  WR106  WH106  WR110  WH110  WR111  WH111  WR124  WH124  WR132  WH132  WR150  WH150  WR155  WH155  WR157  WH157  WR78F5  WH78F4  WH124F1  WH111F1
Palm oil Chains P101.6F2  P152F14  P152F17  P152F29  90R-S  P101.6F64  P76.7  P152F31
Sugar mill chains DH9063  DH2198  P152F93K2  P152F78K2  DH 0571 0  DH1796  P152F77-AS2  P203.2F9
Rubber gloves carrier chains P100F155  P100F13   P100F139  P150/90
Lumber conveyor chains 81X  81XH  81XHE  81XHH  81XHS  500R  441.100R
Sharp top chains 08AF34  08BF21  10AF8  41F6  06BF1  06BF37  08AF41  08BF44  08AF8…
Stainless Steel Chain Stainless Steel Short Pitch Precision Roller Chain(A Series) 25SS-1  35SS-1  41SS-1  40SS-1  50SS-1  60SS-1  80SS-1  100SS-1  120SS-1
Stainless Steel Short Pitch Precision Roller Chain(B Series) 05BSS-1  06BSS-1  08BSS-1  10BSS-1  12BSS-1  16BSS-1  20BSS-1  24BSS-1
Stainless Steel Roller Chain With Straight Side Plates C40SS-1  C50SS-1  C60SS-1  C80SS-1  C100SS-1  C120SS-1  C08BSS-1  C10BSS-1  C12BSS-1  C16BSS-1  C20BSS-1  C24BSS-1
Stainless Steel Double Pitch Transmission Chain 2040SS  2050SS  2060SS  2080SS  2100SS  2120SS  208BSS  210BSS  212BSS  216BSS  220BSS  224BSS
Stainless Steel Double Pitch Conveyor Chain C2040SS  C2040HSS  C208BSS  C2050SS  C2060SS  C2060HSS  C2080SS  C2080HSS  C2100SS  C2100HSS C2120SS  C2120HSS
Stainless Steel Hollow Pin Chain 08BHFSS  40HPSS  50HPSS  60HPSS  12BHPSS  80HPSS  C2040HPSS  C2050HPSS  C2060HPSS  C2080HPSS  HB50.8SS
Stainless Steel Double Pitch Hollow Pin Chain C2042HPSS  C2052HPSS  C2062HPSS  C2082HPSS  C2042H-HPSS  C2052H-HPSS  C2062H-HPSS  C2082H-HPSS
Lifting Chain Car Parking Chain 12AT-1 16AT-1-2  20AT-1-2-3  24AT-1-2
Leaf Chain LH0822  LH0823  LH571  LH0844  LH0846  LH 0571   LH1571   LH1571   LH1034   LH1044   LH1046   LH1066   LH1088   LH1222   LH1223  LH1234  LH1244  LH1246  LH1266  LH1288
BL422  BL423  BL434  BL444  BL446  BL466  BL488  BL522  BL523  BL534  BL544  BL546  BL566  BL588  BL622  BL623  BL634  BL644  BL646  BL666  BL688
Multiple Plate Bearing Pin Chain LF30  MP50F2   MP50.8   MP70F1   MP70F2   MP70F3   MP80F1   MP90F1   MP90F2   MP110F1
Rollerless Lift Chain 45-1  55-1  65-1  85-1  105-1  125-1  145-1  165-1
Agricultural Chain S Type Steel Agricultural Chain & Attachments S32  S42  S45  S52  S55  S62  S77  S88  A550  A620
C Type Steel Agricultural Chain with Attachments CA550  CA550/S55  CA555  CA550HD  CA550V  CA557  CA620  CA2801  38.1R  38.4R  38.4V  38.4VB
Rice Harvester Chain S3558T-48001  S3558T-48002
Drop Forged Chain Series Drop Forged Rivetless Chain Imperial: 80H  X348   X458  468H  X658  X678  678  698  998  9118  S348  S458  S678  S698  S9118, Metric system: XT100  XT160
Cast Detachable Chain 55  57  62  74  78
Steel Detachable Chain 25  32  32W  51  52  55  62
Cast Iron Chain Cast Iron Chain (C Series) C55  C55L  C77  C188  C188L  C102B  C111  C131  C132
Cast Iron Chain (H Series) H60  H78  H82  H110
Cast Iron Chain (4 Series) 462  477  488  4103  720  720S  730
Cast Iron Chain BRH188 BRH188  C188CP  C102B-K2  C55A  C55B  C55D  CC600  H78A  H78B  H130  H138  MC33  103  4103F29  907-E51
Welded chains WR78  WH78  WR82  WH82   WR124  WH124
Forging Hanging Chain X228  X348  X458  X678  698

 

Our Advantages

 

1. The material shall be 40Cr or above alloy steel
2. All raw materials are customized by large domestic steel plants. Before entering the plant, secondary tests are carried out to ensure stable and controllable product materials.
3. The basic amount of chain parts have realized white motion and CNC-controlled production
4. Mesh belt furnaces, infiltration, high frequency, etc., are used for heat treatment to make the chain plate and shaft sleeve reach the working state. The quenching medium is made of Korean Dragon base oil
5. Professional inspection personnel are assigned to inspect each level to ensure the product quality
6. Over 20 years of operation, we have accumulated a lot of practical experience, especially in the non-standard chain leading city, which enjoys a good reputation in the industry

 

Related products

 

Company Profile

The company mainly produces a variety of A and B series of short pitch precision roller chains for transmission, double pitch transmission chains, double pitch conveying roller accessories, short pitch conveying roller chain accessories, stereo garage chains, pin chains, double speed chains, scraper chain, pumping unit chain, sugar machinery particular chain, hollow pin roller chain and sleeve chain, large roller conveying chain and accessories, ZGS38 combine chain and accessories, S-type C-type steel agricultural machinery chain and accessories, conveyor chain, beer and beverage machinery conveyor chain, side bend flat top conveyor chain, brown oil press conveyor chain, etc. – series.

Our company has Ward, Yangli, and other precision stamping equipment. CHINAMFG laser cutting machine, automatic submerged arc welding machine, and other cutting equipment. XH precision leveling equipment, DM high-speed circular saw machine, CNC lathe, heavy double-end square milling machine, and other machining equipment. Fully automatic mesh belt quenching line, well-type gas carburizing furnace, vacuum mold furnace, high-frequency furnace, and other heat treatment equipment, lifting and hanging shot blasting machine barrel, and other surface treatment equipment.

Our company has a CHINAMFG technical force, advanced technology, a short development cycle of new products, and complete and perfect testing. The products are sold all over the world.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Iron
Surface Treatment: Oil Blooming
Feature: Oil Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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conveyor

Can a conveyor chain be used in high-load applications?

Yes, a conveyor chain can be used in high-load applications. Conveyor chains are designed to withstand heavy loads and provide reliable and efficient material handling in various industries. Here’s a detailed explanation:

– Robust Construction:

A conveyor chain for high-load applications is typically constructed using durable materials such as alloy steel or stainless steel. These chains are designed to withstand the forces and stresses imposed by heavy loads without deformation or failure.

– High Load Capacity:

Conveyor chains for high-load applications are designed with larger and stronger components, including thicker plates, larger pins, and stronger attachments. These enhancements allow the chain to handle heavier loads and distribute the weight evenly across the chain’s links and rollers.

– Proper Selection:

When using a conveyor chain in high-load applications, it is crucial to select the appropriate chain type and size based on the specific load requirements. Factors such as the weight of the conveyed material, the conveyor speed, and the operating conditions should be considered during the selection process.

– Lubrication and Maintenance:

In high-load applications, proper lubrication and regular maintenance of the conveyor chain are essential. Adequate lubrication reduces friction and wear, ensuring smooth operation and extending the chain’s service life. Regular inspections and maintenance routines help identify any issues or wear that may affect the chain’s performance.

– Application-Specific Chains:

In some cases, specialized conveyor chains, such as forged link chains or roller chains, are used to handle extremely heavy loads. These chains offer enhanced strength and durability, making them suitable for demanding high-load applications.

Overall, a properly selected and maintained conveyor chain can reliably handle high-load applications, providing efficient and continuous material handling in industries such as mining, construction, automotive, and heavy manufacturing.

conveyor

How do you calculate the power requirements for a conveyor chain?

Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:

1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.

2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).

3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).

4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.

5. Determine the required power: Use the following formula to calculate the power requirements:

Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)

Where:

– Capacity is the weight per unit of time (from step 3)

– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors

– 33,000 is a conversion factor to convert the units to horsepower

– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)

6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.

It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.

conveyor

What are the signs of wear and tear in a conveyor chain?

Over time, a conveyor chain may experience wear and tear due to the demanding nature of material handling operations. Several signs indicate the need for maintenance or replacement of a conveyor chain. These signs of wear and tear include:

  • Chain Elongation: One of the common signs of wear in a conveyor chain is elongation. As the chain wears, the pitch between the chain links gradually increases, resulting in a longer chain length. Excessive elongation can cause improper engagement with sprockets, leading to slippage or chain derailment.
  • Chain Link Plate Wear: The link plates of a conveyor chain can experience wear on their surfaces. This wear is typically caused by friction against sprockets, guide rails, or other components. Signs of plate wear include thinning or deformation of the link plates, which can affect the overall strength and integrity of the chain.
  • Sprocket Tooth Wear: The teeth of the sprockets that engage with the conveyor chain can also exhibit signs of wear. Over time, the teeth may become worn down, rounded, or have irregular shapes. This wear can cause improper chain engagement, resulting in reduced efficiency and potential chain slipping or skipping.
  • Excessive Noise: Increased noise during the operation of the conveyor system can indicate wear and tear in the chain. Excessive wear can lead to metal-to-metal contact, resulting in noisy operation. Unusual squeaking, grinding, or rattling sounds are indicators that the chain may require inspection or maintenance.
  • Visible Damage: Any visible damage to the chain, such as cracked or broken link plates, bent pins, or missing attachments, is a clear sign of wear and tear. These damages compromise the chain’s structural integrity and should be addressed promptly to prevent further issues or chain failure.
  • Inconsistent Movement: If the conveyor chain starts to exhibit jerky or uneven movement, it may be a sign of wear or misalignment. Misalignment can occur due to worn chain links, damaged sprockets, or improper tensioning. Inconsistent movement can lead to reduced efficiency, increased wear, and potential chain failure.

Regular inspection and maintenance of the conveyor chain system are essential to identify these signs of wear and tear. Timely replacement of worn components and proper lubrication can help prolong the life of the chain and maintain efficient operation.

China Custom Drive Roller Conveyor Leaf Hollow Pin Industrial Chain Elevator Silent Hoisting Pintle Cast Stainless Steel Duplex Engineering Drag Link Agricultural Escalator  China Custom Drive Roller Conveyor Leaf Hollow Pin Industrial Chain Elevator Silent Hoisting Pintle Cast Stainless Steel Duplex Engineering Drag Link Agricultural Escalator
editor by CX 2024-05-02

China Custom High Tensile Drop Forged Rivetless Chain X678 Pitch 153.20mm with Conveyor for Monorail Conveyor System

Product Description

Product Description

The drop forged chains made of heat treated high grade alloy steel. 
1) X348,X458,X678,H698,9118,P1/8822 0571 -57152031              Fax: 86~/8822 0571 -57152030

 
Http://kasinchain      

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: SCR440
Structure: Forging
Surface Treatment: Shot Blasting
Chain Size: P:153.2mm
Feature: Heat Resistant, Forging
Links Per 10 FT: 20
Samples:
US$ 25/Meter
1 Meter(Min.Order)

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Customization:
Available

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conveyor

What are the benefits of using a self-lubricating conveyor chain?

Self-lubricating conveyor chains offer several advantages over traditional lubricated chains. Here are some key benefits:

1. Reduced Maintenance: Self-lubricating chains eliminate the need for regular lubrication, reducing the time and effort required for maintenance. This is particularly beneficial in applications where access to the chain is difficult or time-consuming.

2. Cost Savings: By eliminating the need for external lubrication, self-lubricating chains can help reduce lubrication costs over the lifetime of the chain. This includes the cost of lubricants, as well as the labor and equipment required for lubrication maintenance.

3. Clean and Environmentally Friendly: Self-lubricating chains do not require external lubricants, resulting in a cleaner working environment. There is no risk of lubricant spills or contamination of the surrounding area, making them ideal for applications that require strict cleanliness standards, such as food processing or pharmaceutical industries.

4. Extended Chain Life: Self-lubricating chains are designed with built-in lubrication systems that provide a continuous and controlled supply of lubricant to the chain components. This helps reduce friction, wear, and heat generation, resulting in longer chain life and improved performance.

5. Improved Reliability: With consistent and reliable lubrication, self-lubricating chains maintain optimal performance and minimize the risk of chain failure or breakdown. They are less susceptible to premature wear, elongation, and corrosion, ensuring a more reliable and efficient conveyor system.

It’s important to note that the specific benefits of self-lubricating chains may vary depending on the manufacturer and the design of the chain. It’s recommended to consult with the chain manufacturer or an industry expert to understand the suitability and advantages of self-lubricating chains for a particular application.

conveyor

What are the different attachment options available for a conveyor chain?

Conveyor chains can be equipped with various types of attachments or accessories to accommodate specific material handling needs. Here are some common attachment options:

1. Cleats or Flights: Cleats or flights are raised sections attached to the conveyor chain to prevent materials from slipping or sliding off the chain. They are commonly used in incline or decline applications or when handling loose or bulk materials.

2. Side Plates or Side Guards: Side plates or side guards are installed along the edges of the conveyor chain to provide containment and prevent materials from spilling or falling off the sides. They are particularly useful when conveying small or irregularly shaped items.

3. Pusher Bars: Pusher bars are extensions mounted on the conveyor chain that can be pneumatically or mechanically actuated to push materials onto a different conveyor line or divert them to a specific location. They are often used for sorting or diverting applications.

4. Hold-Downs or Brackets: Hold-downs or brackets are devices attached to the conveyor chain to secure and stabilize the transported materials. They ensure that the materials remain in a fixed position during the conveying process, especially when encountering vibrations or changes in speed.

5. Guide Rails: Guide rails are installed alongside the conveyor chain to provide guidance and alignment for the materials being conveyed. They help maintain the desired path and prevent lateral movement or misalignment.

6. Magnetic Attachments: Magnetic attachments are used when handling ferrous materials. They allow the conveyor chain to attract and hold magnetic objects, ensuring effective transport and separation.

7. Tooling Plates: Tooling plates are platforms or mounting surfaces attached to the conveyor chain to accommodate specific equipment, such as fixtures, sensors, or robotic arms. They provide a convenient and customizable interface for integrating additional functionalities into the conveyor system.

8. Diverters or Transfer Units: Diverters or transfer units are specialized attachments that enable the seamless transfer of materials from one conveyor line to another, or between different processing stations. They ensure smooth transitions and precise material flow control.

These attachment options offer flexibility and versatility in conveyor chain applications, allowing customization based on the specific requirements of the material being transported or the production process. By selecting the appropriate attachments, conveyor chains can effectively handle a wide range of materials and optimize material flow within a conveyor system.

conveyor

How do you troubleshoot common issues with conveyor chains?

Troubleshooting common issues with conveyor chains involves identifying the problem and taking appropriate steps to resolve it. Here are some common issues and troubleshooting approaches:

  • Chain Slippage: If the chain is slipping or not engaging properly with the sprockets, check for proper tensioning, alignment, and lubrication. Adjust the tension if necessary and ensure the chain is properly aligned with the sprockets.
  • Chain Jamming: If the chain is frequently jamming or getting stuck, inspect the conveyor for any obstructions or foreign objects that may be causing the issue. Clear any debris or blockages and ensure the chain’s path is clear.
  • Excessive Noise: If the chain is making loud or unusual noises, check for proper lubrication. Insufficient lubrication can cause increased friction and noise. Apply the appropriate lubricant according to the manufacturer’s recommendations.
  • Chain Breakage: If the chain is breaking frequently, inspect for any damaged or worn-out components. Replace any broken or worn links, pins, or attachments. Also, check for proper tensioning and alignment, as excessive tension or misalignment can lead to chain breakage.
  • Chain Wear: If the chain shows signs of wear, such as elongation or corrosion, consider replacing it. Excessive wear can affect the performance and lifespan of the chain. Regularly inspect and measure the chain for wear and replace it when necessary.

It’s important to follow proper maintenance practices, including regular inspection, lubrication, and tensioning, to prevent and address common issues with conveyor chains. Consult the manufacturer’s guidelines and seek professional assistance if needed.

China Custom High Tensile Drop Forged Rivetless Chain X678 Pitch 153.20mm with Conveyor for Monorail Conveyor System  China Custom High Tensile Drop Forged Rivetless Chain X678 Pitch 153.20mm with Conveyor for Monorail Conveyor System
editor by CX 2024-04-30

China Good quality Hot DIP Galvanized/Electrogalvanized Chain with Diameter D2mm-D68mm G30-G100 Galvanized Chain for Lifting/Marine/Lashing

Product Description

Hot DIP Galvanized/Electrogalvanized Chain with Diameter D2mm-D68mm G30-G100 Galvanized Chain 

 

 

 

Our Services
1. Prompt reply for inquiry within 24 hours
2. One on one service guarantees you the best purchasing experience.
3. Strong production capacity and professional technical engineer can guarantee the delivery time and quality.
4. Strict quality control.

ZheJiang CHINAMFG chain is a professional manufuacturer which is specialized in producing lifting chain, mining chain,lashing chain,anchor chain, ash handler chain,fishing chain etc..since 1991.

We have certified by ISO 2000 ,and get CE certification, safety certificate of mining products,classification society certification.
Our chains can be exported to overseas markets,such as United States,Japan,Germany,Russia,,Eastern Europe and Southeast Asianountries.

CHINAMFG chains has 4 producing lines with more than 220 employees.
Our  chain’s diameters ranges from 6mm-42mm and grade standard ranges form G30 to CHINAMFG serious which can meet the requirementsof mining, lifting,berthing,strapping,lifting, fishery and other fields.

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Alloy
Surface Treatment: Baking Paint
Feature: Heat Resistant
Structure: Welded Chain
Color: Solid Color
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Customization:
Available

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conveyor

How do you ensure proper tensioning and alignment of a conveyor chain?

Proper tensioning and alignment are essential for the efficient and reliable operation of a conveyor chain. Here are the steps to ensure correct tensioning and alignment:

1. Initial Installation:

– Ensure that the conveyor frame and supports are properly aligned and leveled before installing the chain. Any misalignment or unevenness can lead to tensioning and alignment issues.

– Follow the manufacturer’s guidelines and specifications for chain installation. This includes proper placement of sprockets, tensioners, and guides.

2. Tensioning:

– Adjust the tension of the chain to the manufacturer’s recommended specifications. Proper tension prevents excessive sagging or tightness, reducing wear and extending the chain’s life.

– Use tensioning devices, such as adjustable take-up units or tensioning screws, to achieve the desired tension. Refer to the manufacturer’s guidelines for the appropriate method of tensioning for your specific conveyor chain.

– Regularly check and adjust the tension as needed. Factors such as chain wear, load variations, and temperature changes can affect the chain’s tension over time.

3. Alignment:

– Check the alignment of the chain with respect to the sprockets and guides. Misalignment can cause uneven wear, increased friction, and premature failure of the chain.

– Inspect the alignment by visually examining the chain’s path along the sprockets and guides. It should run smoothly without any signs of rubbing or excessive deviation.

– Use alignment tools, such as laser alignment devices or straightedges, to accurately assess and correct any misalignment. Adjust the position of sprockets, guides, and supports as necessary.

4. Regular Maintenance:

– Implement a scheduled maintenance program to regularly inspect and maintain proper tensioning and alignment of the conveyor chain.

– Monitor the chain’s performance, including wear patterns, noise levels, and power consumption, as indicators of potential tensioning or alignment issues.

– Keep the chain clean and free from debris or contaminants that can affect its movement and alignment.

By following these steps and regularly monitoring the tensioning and alignment of the conveyor chain, you can ensure smooth and reliable operation, minimize chain wear, and reduce the risk of unexpected failures.

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How does a conveyor chain impact material flow in a production line?

A conveyor chain plays a crucial role in facilitating the smooth and efficient flow of materials in a production line. Here are the key ways in which a conveyor chain impacts material flow:

1. Continuous Movement: A conveyor chain enables continuous movement of materials along the production line. By securely holding and transporting the materials, the chain ensures a consistent flow without interruptions or delays.

2. Speed Control: The speed at which the conveyor chain moves can be adjusted to match the desired production rate. This allows for precise control over the material flow, ensuring that it aligns with the downstream processes and avoids bottlenecks or overloading.

3. Orientation and Positioning: Conveyor chains can be designed with specific attachments or fixtures to orient and position materials in a desired manner. This ensures that the materials are presented correctly for processing, assembly, or packaging, optimizing the overall production flow.

4. Sorting and Diverging: In certain applications, conveyor chains can be equipped with mechanisms for sorting or diverging materials based on predetermined criteria. This allows for efficient routing of different products or components to their respective destinations, streamlining the material flow.

5. Accumulation and Buffering: Conveyor chains can incorporate accumulation zones or buffering areas where materials can temporarily pause or accumulate. This feature is useful when downstream processes experience temporary disruptions or when there is a need to balance the flow between different production stages.

6. Integration with Equipment: Conveyor chains can be integrated with other equipment or machines in the production line, such as robotic arms, automated packaging systems, or inspection stations. This seamless integration enables synchronized material handling, optimizing the flow and efficiency of the entire production process.

7. Customization for Specific Needs: Conveyor chains can be customized to meet specific material handling requirements. This includes considerations such as chain width, length, height adjustments, inclines or declines, and specialized attachments or guides. Such customization ensures that the material flow is tailored to the unique needs of the production line.

By providing a reliable and controlled method of transporting materials, a conveyor chain significantly influences the material flow in a production line. It enhances productivity, reduces manual handling, minimizes the risk of errors or damage, and ultimately contributes to the overall efficiency and success of the manufacturing process.

conveyor

What is a conveyor chain and how does it work?

A conveyor chain is a type of mechanical chain specifically designed for use in conveyor systems. It is composed of a series of interconnected links that form a continuous chain loop. The links are typically made of metal and are joined together through pins or other connecting elements.

Conveyor chains work by transferring power and motion from the driving mechanism, such as a motor or sprocket, to the conveyor system to move materials or products along a predetermined path. The chain is placed on a track or guide rails, and as it moves, it carries the load placed on it.

The operation of a conveyor chain involves the following steps:

  1. Power transmission:

The driving mechanism transfers rotational power to the conveyor chain, typically through a motor and sprockets. The motor provides the necessary torque to drive the chain.

  1. Traction and motion:

As the driving mechanism rotates the sprockets, the teeth of the sprockets engage with the links of the conveyor chain. This interaction creates traction, causing the chain to move along the desired path.

  1. Load carrying:

The load to be transported is placed on the conveyor chain. The load can be in the form of products, materials, or other items. As the chain moves, it carries the load along the conveyor system, allowing for efficient transportation or handling.

  1. Support and guidance:

The conveyor chain is supported and guided by various components, such as guide rails, rollers, or wear strips. These components ensure the proper alignment and smooth movement of the chain along the conveyor system.

Conveyor chains are commonly used in industries such as manufacturing, logistics, packaging, and material handling. They offer a reliable and efficient method for moving products or materials in a controlled and automated manner.

China Good quality Hot DIP Galvanized/Electrogalvanized Chain with Diameter D2mm-D68mm G30-G100 Galvanized Chain for Lifting/Marine/Lashing  China Good quality Hot DIP Galvanized/Electrogalvanized Chain with Diameter D2mm-D68mm G30-G100 Galvanized Chain for Lifting/Marine/Lashing
editor by CX 2024-04-29